Suzuki DF90 DF100 DF115 DF140 Outboard Motor Service Repair Manual 2002 2003 2004 2005 2006 2007 2008 2009

Price range: $29.00 through $34.00

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Loaded with Hi Resolution illustrations, instructions, photos, and diagrams, complete to service and repair your SUZUKI. Read and print pages, or copy the entire manual to your hard drive.

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SKU: N/A Categories: Watercrafts/Boats, Suzuki

Description
Additional information

Suzuki DF90 DF100 DF115 DF140 Outboard Motor Service Repair Manual 2002 2003 2004 2005 2006 2007 2008 2009

Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your SUZUKI. Read and print pages, or copy the entire manual to your hard drive.

616 Pages

MODEL YEAR:

2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009,

ENGINE COVERS:

DF90
DF100
DF115
DF140
Four Stroke

MANUAL COVERS:

General Information
Periodic Maintenance
Engine Control
Engine Electrical
Fuel System
Power Unit
Mid Unit
Power Trim and Tilt
Lower Unit
Wire/Hose Routing
DF140 (K2) 2002
DF90/115 (K2) 2002
DF90/115/140 (K3) 2003
DF90/115/140 (K4) 2004
DF90/115/140 (K5) 2005
DF90/115/140 (K6) 2006
DF90/115/140 (K7) 2007
DF90/115/140 (K8) 2008
DF100 (K9) 2009

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

Language: English
Format: PDF – Indexed and Searchable

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
(WINDOWS 11, WINDOWS 10, WINDOWS 8 ETC.)

Windows/Mac/Tablet/Phone Friendly

General specifications

Key specifications for the current or recent versions of these four-stroke engines, according to Suzuki Marine:

Engine type: 4-Stroke, DOHC (Dual Over Head Cam), 16-Valve, In-line 4.
Piston displacement:
- DF90A: 1,502 cubic centimeters.
- DF115A/B & DF140A/B: 2,044 cubic centimeters.
Fuel delivery: Digital Sequential Multi-Point Electronic Fuel Injection.
Gear ratio: 2.59:1.
Steering: Remote.

Longevity and reliability

Suzuki outboard motors are often considered a reliable choice and are praised for their robust construction. With consistent maintenance, a recreational-use Suzuki outboard can last 1,500 to 2,000 hours or more, which often translates to 15–20 years of service.

Potential maintenance and troubleshooting

Starting issues: Check for common problems such as the kill cord not being attached, the engine not being in neutral, low or contaminated fuel, or loose battery connections.
Hesitation on acceleration: This is often related to the fuel supply. Check that the fuel tank’s air vent is open and that the fuel system is free of obstructions.
Warning indicators: Modern Suzuki engines are equipped with diagnostic systems that can display caution codes on the multi-function gauge if a problem is detected. This could be for issues such as overheating or over-revving.
IAC valve failure: For older models (2001-2009), idle issues may be caused by a faulty Idle Air Control (IAC) valve, which the Electronic Control Module (ECM) will try to compensate for.

Where to buy

Authorized dealers: For new motors, purchase from a reputable authorized Suzuki Marine dealer. Locations can be found on the Suzuki Marine website.
Online retailers: Online marine parts and outboard retailers sell new and remanufactured versions of current and older models. Examples include FloridaOutboard for new motors like the

Suzuki DF90A

and

Suzuki DF115B

.
Online marketplaces: Websites like eBay are common for purchasing used engines or specific parts like the

Starter Motor for Suzuki Outboard 4 Stroke DF90 DF100 DF115 DF140

.