Saturn Relay 2005 2006 2007 Service Repair Manual

Saturn Relay 2005 2006 2007 Service Repair Manual

Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your vehicle. Read and print pages, or copy the entire manual to your hard drive.

8604 Pages

Model Year:

2005, 2006, 2007

Manual Covers :

• General Information
• Service Information
• Chassis
• Suspension
• Driveline
• Brake System
• Steering System
• Powertrain
• Engine
• Engine Cooling
• Automatic Transmission
• Manual Transmission, Clutch and Transfer Case
• Exhaust System
• Fuel System
• Electrical
• Climate Control System
• Instrumentation and Warning Systems
• Battery and Charging System
• Audio Systems
• Lighting
• Electrical Distribution
• Electronic Feature Group
• Body and Paint
• Body
• DTC
• Fuses and Brakers
• Keyless entry
• Frame and Mounting
• Automatic Transaxle
• Specs
• Windows
• Wiring Repair
• Wiring Diagrams
• Tires and Wheels
• Wheel Alignment
• Immobilizer
• Maintenance and Lubrication
• HVAC
• Engine Mechanical

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

 Language: English 
Format: PDF – Indexed and Searchable

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS 
(WINDOWS 11, WINDOWS 10, WINDOWS 8 ETC.) 

Windows/Mac/Tablet/Phone Friendly

• Electrical system glitches: Many owners have reported intermittent issues with the electrical system. Problems can range from faulty window motors and sensors for the power sliding doors to total engine stalling. Faulty or corroded wiring harnesses are a common cause.
• Power sliding door malfunction: The power sliding doors on the Relay are a frequent source of complaint. Sensors can get dirty or wear out, causing the doors to not close properly or to open unexpectedly.
• Brake issues: Frequent replacement of front brake rotors and pads is a common issue for this generation of GM vans. The rotors may wear unevenly, causing a pulsing feeling when braking.
• Steering clunk: A clunking noise from the steering shaft, often originating from the area between the steering column and the steering gear, is a known issue, though it isn’t considered a safety concern.
• Faulty fuel gauge: The fuel level sensor in the gas tank is a common failure point, leading to an inaccurate or non-working fuel gauge.
• Suspension noises: Worn-out front struts and premature wear of suspension components are frequently reported and can cause rattling and handling problems. 

• 2005: The inaugural year of the Saturn Relay. It was offered with a 3.5L V6 engine producing 201 horsepower and came in front-wheel-drive (FWD) and all-wheel-drive (AWD) configurations.
• 2006: An optional, more powerful 3.9L V6 engine was introduced for the FWD models. The van received styling updates like six-lug wheels and standard side-impact airbags on some trims. The AWD system, which couldn’t handle the higher torque of the new engine, was only available on models with the 3.5L engine.
• 2007: The final year of production for the Relay. The 3.5L engine was dropped, and the 3.9L V6 became standard for FWD models. Consequently, the AWD option was no longer available. Features like StabiliTrak electronic stability control became standard on all models. 

• Online parts retailers: Websites like GM Parts Center sell genuine OEM parts for various Relay components, such as HVAC parts and filters.
• Used parts sellers: For less common or older parts, websites like eBay are a good source.
• Service manuals: Repair manuals from publishers like Haynes and Chilton, which cover this vehicle, are available through bookstores and online retailers.