POLARIS PREDATOR 2003 Factory Service Repair Manual + Wirings
Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your POLARIS.
193 Pages
Models Covered :
POLARIS PREDATOR 2003
Model Year:
2003
Manual Covers :
- General Information
- Maintenance
- Engine
- Fuel Carburetion
- Body
- Steering
- Brakes
- Electrical
- Wiring Diagram
This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.
Language: English
Format: PDF – Indexed and Searchable
COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
(WINDOWS 11, WINDOWS 10, WINDOWS 8 ETC.)
Windows/Mac/Tablet/Phone Friendly
- Engine: 499cc, liquid-cooled, single-cylinder, four-stroke with double overhead cams (DOHC).
- Horsepower: 41 hp, which delivered plenty of power for trail riding.
- Transmission: Five-speed manual with reverse.
- Suspension:
- Front: Dual A-arm with Fox adjustable coil-over shocks and 10 inches of travel.
- Rear: Linkless swingarm with a Fox remote reservoir shock featuring adjustable spring preload, rebound, and compression damping, and 11 inches of travel.
- Brakes: Dual hydraulic disc brakes on the front and a single hydraulic disc on the rear.
- Tires: Maxxis RAZR tires (21×7-10 front and 20×11-9 rear) on Douglas aluminum rims.
- Performance: A stock top speed of 73 mph, according to webBikeWorld.
- Frame cracking: The frame on 2003 models is susceptible to cracking under the gas tank.
- Valvetrain issues: Some used examples have been found with valve issues, requiring shims to be replaced.
- Electrical problems: Common issues include wiring harness failures and faulty voltage regulators.
- Ignition issues: Some owners have reported problems with the ignition system.
- Carburetor problems: Issues like clogged jets or flooding can cause hard starting.
- Suspension maintenance: As noted in a review by Off-Road.com, the Fox shocks are rebuildable and may require service on older models.
- Aftermarket cams: High-performance camshafts, like the
, are available from retailers such as RevZilla.
- Cylinder kit: A
is available for the 2003–2004 model years and can be found at retailers such as Walmart.
- Clutch components: Companies like Barnett offer clutch plates and springs.
- OEM parts: You can find original equipment manufacturer (OEM) parts, including control arms and engine components, at sites like PolarisPartsHouse.com and eBay.



