POLARIS Trail Boss Sport 400 6×6 Magnum 6×6 Sportsman 500 1996 1997 1998 Factory Service Repair Manual + Wirings

POLARIS Trail Boss Sport 400 6×6 Magnum 6×6 Sportsman 500 1996 1997 1998 Factory Service Repair Manual + Wirings

Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your POLARIS.

” Works on any computer, laptop, smartphone, iPad, iPhone, or tablet. “

633 Pages

Models Covered :  

Magnum 2×4

Trail Blazer / Scrambler

Sportsman 4×4

Magnum 4×4

Trail Boss / Sport

400 6×6 / Magnum 6×6

Xplorer 300 / Xplorer 400

Sportsman 500

Xpress 300 / Xpress 400

Model Year:

 1996, 1997, 1998

Manual Covers :

• General Information
• Maintenance
• Engine
• Fuel Carburetion
• Body
• Steering
• Suspension
• Clutch
• Final Drive
• Transmission
• Brakes
• Starter
• Electrical
• Wiring Diagram 1996, 1997, 1998

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

 Language: English 
Format: PDF – Indexed and Searchable

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS 
(WINDOWS 11, WINDOWS 10, WINDOWS 8 ETC.) 

Windows/Mac/Tablet/Phone Friendly

• Factory Information – Accurate repair procedures, specifications, service information tailored to your vehicle.
• Permanent Ownership – No subscriptions, recurring fees, or expiration dates. Buy it once and keep it forever.
• No Software Required – Works with any standard PDF reader on Windows, Mac, smartphones, and tablets.
• Flexible Storage Options – Save your manual to a USB drive, CD, DVD, cloud storage, Dropbox, computer, or mobile device.
• Print-Friendly Format – Print the entire manual or only the pages needed for a specific repair.
• Portable & Convenient – Compact PDF files make storage and access simple from virtually any device.

The years 1996, 1997, and 1998 saw several distinct Polaris ATV and 6×6 models, each with different features. The Polaris Trail Boss was typically a smaller, 2×4 utility model, while the Sport 400L was a 2×4 sport model. The Magnum 6×6 and Big Boss 6×6 were heavier-duty six-wheel-drive vehicles. The Sportsman 500, introduced in 1996, was a large, four-wheel-drive utility ATV with a powerful four-stroke engine. 

• Engine: 244cc single-cylinder, two-stroke, air-cooled engine.
• Dry weight: 425 pounds.
• Transmission: Variable automatic.
• Drive: 2×4 with a chain drive.
• Notable features: Electric starter with recoil backup. 

• Engine: 378cc single-cylinder, two-stroke, liquid-cooled engine.
• Dry weight: 479 pounds.
• Transmission: Automatic variable transmission.
• Drive: 2×4 drive. 

• Engine: 499cc single-cylinder, four-stroke, liquid-cooled engine.
• Dry weight: 649 pounds (1997 model).
• Transmission: Variable automatic.
• Drive: On-demand 4×4 with a shaft drive.
• Known issues: The 1996 Sportsman 500 is known for its “active” all-wheel-drive system, which automatically engaged the front wheels when the rear wheels lost traction. 

• Engine: 425cc single-cylinder, four-stroke engine.
• Dry weight: 852 pounds.
• Drive: Push-button engage six-wheel drive.
• Capacity: 850-pound towing capacity and 800-pound rear cargo capacity.