MERCURY MARINER OUTBOARD 1965 – 1989 ALL MODELS FACTORY SERVICE REPAIR WORKSHOP MANUAL 2-300HP

MERCURY MARINER OUTBOARD 1965 – 1989 ALL MODELS FACTORY SERVICE REPAIR WORKSHOP MANUAL 2-300HP

1965 – 2000

Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your MERCURY. 

Over 2000 pages in 4 separate manuals 

THIS CD COVERS:

2-40HP for the years 1965-1989

40-115HP for the years 1965-1989

90-300 HP for the years 1965-1989

All HP for the years 1990-2000

YEARS:

1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000

MANUAL COVERS:

General maintenance, Periodic maintenance,

Engine overhaul/Service and repair

Controls, Final Drive, Exhaust systems

Ignition and starting/Charging, Fuel systems

Cooling and Lubrication

Specifications and adjustments

Transmission overhaul/repair

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

 Language: English 
Format: PDF – Indexed and Searchable

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS 
(WINDOWS 11, WINDOWS 10, WINDOWS 8 ETC.) 

Windows/Mac/Tablet/Phone Friendly

• 1965-1975 (Mercury Focus): This decade saw the development of the powerful inline 6-cylinder engines, often called the “Tower of Power,” with models reaching up to 150 HP (Merc 1500). Innovations included the rubber water pump rotor and jet-prop exhaust systems.
• 1976-1989 (Mariner Introduction): The Mariner brand was widely launched in the US and Europe in 1976, offering models that shared technology with Mercury and Yamaha. This era introduced more robust, mid-range 3-cylinder and 4-cylinder configurations, as well as the high-performance V6 Black Max series (2.4L and 2.5L displacements).
• Technology: These engines utilized either point-type or Thunderbolt CD (Capacitor Discharge) electronic ignition systems, known for their reliability. 

• Ignition: The electrical ignition components (stators, switch boxes) are prone to failure due to age and heat.
• Fuel Systems: Carburetors and fuel pumps often require regular cleaning or rebuilding with kits due to modern ethanol fuels degrading older materials.
• Cooling: Regular inspection and replacement of the water pump impeller is crucial for preventing engine damage.