Mercury Four stroke 25 30 40 45 50 60 Mariner Factory Service Repair Manual + Wirings

Price range: $39.00 through $48.00

Mercury Four stroke 25 30 40 45 50 60 Mariner Factory Service Repair Manual + Wirings

You can download this or I can ship it to you.

Loaded with Hi Resolution illustrations, instructions, photos, and diagrams, complete to service and repair your MERCURY.

Thousands of Pages

Medium

Clear

SKU: N/A Categories: Watercrafts/Boats, Mercury

Description
Additional information

Mercury Four stroke 25 30 40 45 50 60 Mariner Factory Service Repair Manual + Wirings

Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your Mercury.

Thousands of Pages

Models Covered :

25 Big Foot (Starting 1998) Serial Number Starting: 0G590000
30 (Starting 1999) Serial Number Starting:0G760300
40 (Starting 1999) Serial Number Starting:0G760300
30 EFI (Starting 2002) Serial Number Starting:0T409000
40 EFI (Starting 2002) Serial Number Starting:0T409000
50 EFI (Starting 2002) Serial Number Starting:0T409000
60 EFI (Starting 2002) Serial Number Starting:0T409000
40 Serial Number Starting: 0G231123
45 Serial Number Starting: 0G231123
50 Serial Number Starting: 0G231123
50 Big Foot Serial Number Starting: 0G231123
50 (Starting 2001) Serial Number Starting:0T178500
60 (Starting 2001) Serial Number Starting:0T178500

Manual Covers :

Information:

Specifications
Maintenance
General Information
Outboard Installation

Electrical:

Ignition
Charging and Starting System
Timing, Synchronizing and Adjusting
Wiring Diagrams

Fuel System:

Fuel Pump
Carburetor
Emissions

Powerhead:

Mid-Section:

Clamp/Swivel Brackets and Drive Shaft Housing
Power Trim

Lower Unit:

Attachments/Control Linkage

Color Diagrams

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

Language: English
Format: PDF – Indexed and Searchable

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
(WINDOWS 11, WINDOWS 10, WINDOWS 8 ETC.)

Windows/Mac/Tablet/Phone Friendly

Since the 1980s, Mercury and Mariner have essentially been the same outboard motors, with the key difference being paint color. The Mariner brand was originally created by

Mercury Marine to appeal to a different market segment with a reputation for durability, but the underlying engineering and components were largely identical to the Mercury models. In certain cases, especially with older, smaller engines, some Mariner outboards were licensed versions of Yamaha or Tohatsu motors.

Mercury Four Stroke outboard features

Mercury Four Stroke engines are known for their quiet operation, fuel efficiency, and compact design. They are built with premium components and corrosion-preventive technologies to withstand demanding marine conditions.

25–30 HP: These are the lightest 3-cylinder outboards in their class. They are compatible with SmartCraft digital gauges and are engineered for quick acceleration. For example, the Mercury

25HP EFI Tiller Four Stroke Outboard Motor features a 3-cylinder, 500cc displacement engine, is available with either manual or electric start, and can come with either a 15-inch or 20-inch shaft.
40–60 HP: These models feature a high-displacement, four-cylinder, single-overhead-cam design to deliver smooth and powerful performance.

has a 995cc displacement and runs in the 5500–6000 RPM range.

The 60HP EFI Four Stroke is known for its excellent fuel efficiency and ability to handle heavy loads, like pontoons, with a 2.33:1 gear ratio.

Mariner Four Stroke engines

Mariner outboards ceased production in the mid-2000s in most markets, but the models from the 1980s through the 2000s were identical to their Mercury counterparts, with only minor cosmetic differences.

Shared parts: Parts for Mariner engines are the same as those for comparable Mercury outboards. Many aftermarket parts, such as ignition coils and fuel pumps, are labeled as fitting both Mercury and Mariner models.

Recommended maintenance products

Since Mercury and Mariner outboards in these size ranges share the same engineering, they require the same maintenance products.

Engine oil: Mercury Marine recommends its FC-W certified 4-stroke marine oils, such as Mercury 10W-30 or

Mercury 25W-40 Synthetic Blend Marine Engine Oil

. These oils are formulated specifically for the marine environment to provide superior corrosion resistance and wear protection. According to

PartsVu, a one-gallon container of the Mercury Marine 25W-40 Synthetic Blend Oil is priced at about $67.
Gear lube: For outboard lower units under 75 horsepower, use

Mercury Premium SAE 80W90 Gear Lube for maximum protection and performance. According to PartsVu, the capacity for a 60 HP outboard’s lower unit is approximately 10.8 oz.