Harley Davidson Sportster 2018 Factory Service Manual

Like the remainder of the cruiser business, the young men in Milwaukee comprehend the fascination of dismissing the sparkling, cleaned the norm and running contrary to the natural order of things. All things considered, isn’t that what fabricated the organization in any case? To transform the section level Sportster Superlow into the vile Iron 883, creators introduced an exemplary Sportster nut tank instead of the low and lean Superlow tank, dropped the handlebar, abbreviated the bumpers, and filled out the seat. They likewise contracted the airbox, moved the tag and taillight to the side, and afterward painted pretty much everything dark, keeping certain splendid metal features on the motor and cast wheels.

On the off chance that you need your Sporty to seem as though you’ve snuck into back-rear entryway cleave shop and pulled a dusk ’til dawn affair with a cutting light and shower firearm—as opposed to a gleaming motorcade horse—this is your ride. Practically, the Iron 883 is all Sportster, with a willing 883cc air-cooled motor passing through a wide-proportion five-speed gearbox and, significantly, elastic motor mounts to help subdue vibration

Models Covered :  

Harley Davidson Sportster 2018

Harley Davidson SuperLow

Harley Davidson Road King

Harley Davidson Iron 883

Harley Davidson Iron 1200

Harley Davidson 1200 Custom

Harley Davidson Forty Eight 115th Anniversary

Harley Davidson Forty Eight

Harley Davidson Forty Eight Special

Harley Davidson Roadster

 

 

 

 

Manual Covers :

Foreword:

 

Foreword

 

Maintenance :

 

Fastener Torque Values

General

Fuel and Oil

Maintenance Schedule

Engine Oil and Filter

Air Cleaner and Exhaust System

Tires and Wheels

Primary Chain

Transmission Lubricant

Clutch

Brakes

Brake Pads and Discs

Drive Belt and Sprockets

Throttle Control

Cable and Chassis Lubrication

Spark Plugs

Steering Head Beartings

Suspension Adjustments

Engine Mounts and Stabilizer Links

Battery Maintenance

Wheel Alignment

Headlamp Alignment

Storage

Troubleshooting

 

Chassis :

 

Fastener Torque Values

Specifications

VIN

Tires

Wheels

Wheel Lacing

Checking and Truing Wheels

Front Brake Master Cylinder and Reservoir

Front Brake Calipers

Rear Brake Master Cylinder and Reservoir

Rear Brake Caliper

Brake Lines

Bleeding Brakes

Electro Hydraulic Control Uniut

Left Side Cover

Front Fork

Fork Stem and Bracket Assembly

Belt Guard and Debris Deflector

Rear Fork

Shock Absorbers

Stabilizer Links

Front Engine Mount and Isolator

Rear Engine Mount and Isolator

Throttle Cables

Clutch Control

Handlebar

Seat

Saddlebags

Headlamp Visor

Front Fender

Front License Plate

Rear Fender Top Mount License Plate Except

Rear Fender

Rear Fender Models with Integrated Turn Signal

Windshield

Rear License Plate

Rider Foot Controls

Passenger Footrests

Jiffy stand

Fork Lock

Medallions, Bades and Tank Emblems

 

Engine :

 

Fastener Torque Values

Specifications

Crankcase Breathing System

Oil Pressure

Troubleshooting

How to Use this Section

Top End Service

Top End Overhaul

Bottom End Service

Bottom End Overhaul Assembly and Disassembly

Removing Engine Fromt Chassis

Installing Engine in Chassis

Cylinder Head

Cylinder and Piston

Oil Pump

Oil Filter Mount

Gearcase

Crankcase

Oil Tank

 

Fuel Tank :

Fastener Torque Values

Specifications

Fuel Pressure Test

Intake Leak Test

Air Cleaner Assembly

Fuel Filter Element

Fuel Tank

Induction Module

Idle Air Conmtrol

Throttle Position Sensor

Temperature Manifold Absolute Pressure

Heated Oxygen Sensor

Engine Temperature Sensor

Fuel Injectors

Fuel Pump

Exhaust System

Evaporative Emission Control

 

Drive and Transmission :

 

Fastener Torque Values

Specifications

Primary Cover

Primary Drive and Clutch

Drive Belt

Transmission Power Flow

Case Disassembly For Transmission Removal

Transmission Removal and Disassembly

Transmission Assembly

Main Drive Gear and Bearing

Transmission Right Case Bearings

Transmission Left Case Bearings

Transmission Installation

Transmission Sprocket

 

Electrical :

 

Fastener Torque Values

Specifications

Fuses

Speedometer

Electronic Control Module

H-DSSS

Battery Tray

Battery Cables

Ignition Switch

Spark Plug Cables

Ignition Coil

Starter

Headlamp

Indicator Lamp Module

Tail Lamp

License Plate Lamp Module

Front Turn Signals

Rear Turn Signals

Rear Stop Lamp Switch

Crank Position Sensor

Vehicle Speed Sensor

Neutral Indicator Switch

Oil Pressure Switch

Voltage Regulator

Alternator

Horn

Main Wiring Harness and Electrical Caddies

Right Handlebar Control Module

Left Handlebar Control Module

Wheel Speed Sensor

Smart Siren

PIN

Jiffy Stand Sensor

 

Wiring :

 

Wiring Diagrams

 

Backmatter

 

BONUS :

Electrical Diagnostic :

 

Foreword

Initial Diagnostics

Serial Data

Starting and Charging

Instruments

Accessories, Horn, Lighting and Security

Engine Management

ABS

Wiring

Connector Repair

Backmatter

 

 

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

 

Language: English
Format: PDF

 

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
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