Harley Davidson Softail 2016 Service Repair Manual

Models Covered :  

Harley Davidson Softail 2016

 

Manual Covers :

Maintenance :

Fastener Torque Values

General

Fuel and Oil

Maintenance Schedule

Engine Oil and Filter

Air Cleaner and Exhaust System

Tires and Wheels

Primary Chaincase Lubricant

Transmission Lubricant

Clutch : Mechanical Clutch

Hydraulic Clutch Fluid

Drive Belt and Sprockets

Cable and Chassis Lubrication

Brakes

Brake Pads and Discs

Spark Plugs

Steering Head Bearings

Battery Maintenance

Headlamp Alignment

Suspension Adjustments

Storage

Troubleshooting

Chassis :

Specification

Vehicle Identification Number

Front Wheel

Rear Wheel

Wheel Lacing

Checking and Truing Wheels

Sealed Wheel Bearings

Tires

Vehicle Alignment

Front Brake Master Cylinder

Front Brake Caliper

Rear Brake Master Cylinder

Rear Brake Caliper

Brake Lines

Electronic Control Unit

Hydraulic Control Unit

Bleeding Brakes

Front Fork

Steering Head

Belt Guard and Debris

Rear Shock Absorbers

Rear Fork

Clutch Control : Mechanical Clutch

Clutch Master

Clutch Hand Lever

Clutch Fluid Line

Bleeding Clutch Fluid Line

Left Handlebar Grip

Handlebar

Front Fender

Rear Fender

Footboards and Footrests

Jiffy Stand

Fork Lock

Seat and Strap Retention Nut

Seat

Luggage Rack

Saddlebags

Windshield

Saree Guard

Front Licence Plate Bracket

Medallions, Badges and Tank Emblems

Engine :

Fastener Torque Values

Specifications

Service Wear Limits

Engine Oil Flow

Oil Pump Operation

Breather Operation

Oil Pressure

Troubleshooting

How to use this Section

Top End Service

Cam Compartment Service

Stripping Motorcycle for Service

Assembling Motorcycle After Service

Removing Engine From Chassis

Installing Engine in Chassis

Top End Overhaul

Breather Assembly

Rocker Arm Support Plate

Pushrods, Lifters and Covers

Cylinder Head

Piston

Cam Compartment and Components

Oil Pump

Crankcase Disassembly and Repair

Flywheel and Connecting Rods

Counterbalancer Assembly Repair

Crankcase Assembly

Oil Tank

Fuel System :

Fuel Pressure Test

Intake Leak Test

Air Cleaner

Fuel Supply Line

Console

Fuel Tank

Twist Grip Sensor

Throttle Control Actuator

Induction Module

Temperature Manifold Absolute Pressure Sensor

Heated Oxygen Sensors

Fuel Injectors

Engine Temperature Sensor

Fuel Pump and Fuel Gauge Sending Unit

Exhaust System

Evaporative Emissions Control System

Drive :

Primary Chaincase Cover

Drive Components

Clutch Release Bearing and Push Rod

Primary Chaincase Housing

Mechanical Clutch

Hydraulic Clutch

Transmission Sprocket

Drive Belt

Transmission :

Transmission

Shifter

Clutch Release Cover

Transmission Side Covers

Secondary Clutch Actuator

Transmission Assembly

Main Drive Gear and Bearing

Transmission Case

Electrical :

Electrical Panel

Electronic Control Module

Body Control Module

HDSSS Activation

Personal Identification Number

HDSSS Maintenance

Security Siren

Fuses

Ignition and Light Switch

Battery Cables

Starter

Headlamp

Tail Lamp

Turn Signals and Running Lights

Crank Position Sensor

Automatic Compression Release

Ignition Coil

Spark Plug Cables

Voltage Regulator

Alternator

Fuel Gauge

Speedometer

Vehicle Speed Sensor

Indicator Lamps

Neutral Switch

Oil Pressure Switch

Rear Stop Lamp Switch

Horn

Active Exhaust

Main Wiring Harness

Handlebar Control Modules

Right Hand Control Modules

Left Hand Control Modules

Appendix A Wiring :

Connectors

Wiring Diagrams

Appendix B Reference :

Length Conversion

Fluid Conversion

Torque Conversion

Glossary

 

 

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

 

Language: English
Format: PDF

 

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