Chevrolet 4500 HD 4500 XD Low Cab Forward 5.2L 2024 Factory Workshop Service Repair Manual
These are the same manuals used by professionals to diagnose and repair these models.
Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your vehicle. Read and print pages or copy the entire manual to your hard drive.
CD COVER:
Chevrolet 4500 HD and 4500 XD Low Cab Forward 5.2L Medium Duty 2024 Service Manual
SERVICE MANUAL COVER:
Body Hardware and Trim
Exterior Trim Repair
Front Grille Replacement
Pickup Box Endgate Molding Replacement
Floor Coverings and Headlinings
Interior Trim and Paneling Repair
Instrument Panel Assembly Replacement
Front Floor Console Armrest Replacement
Body Repair
Bolted Exterior Body Panels and Closures
Hood Ajar Indicator Description and Operation
Bumpers and Fascias
Active Grille Air Shutter
Collision Repair
Frame and Underbody
Paint and Coatings
Plastic Panel Information and Repair
Body System
Fixed and Moveable Windows
Horns and Pedestrian Alerts
Lighting
Exterior Lighting Systems Description and Operation
Interior Lighting Systems Description and Operation
Lighting Repair Instructions
Mirrors
Mirror Schematics
Vehicle Access
Wipers and Washers
Doors
Brakes
Brake Repairs
Antilock Brake System
Disc Brakes
Hydraulic Brakes
Brake System Description and Operation
Park Brake
Trailer Brake Controls
Diagnostic Overview, Starting Point, and Programming
Programming and Setup
Diagnostic Information and Procedures
Driveline, Axle
Front Drive Axle
Rear Drive Axle
Driveline and Axle Repair
Driveline, Axle Diagnostic Information and Procedures
Driveline, Axle Component Locator
Propeller Shaft
Wheel Drive Shafts
Driver Information and Entertainment
Cellular, Entertainment, and Navigation
Cellular, Entertainment, and Navigation Repair
Displays and Gauges
Image Display Cameras
Secondary and Configurable Customer Controls
Engine
12 V Starting and Charging
Engine Repair Instructions
Cruise Control
Engine Controls and Fuel
Engine Heating and Cooling
Engine Heating and Cooling Repair
Engine Mechanical
Engine Component Locator
Engine Diagnostic Information and Procedures
Crankshaft and Bearing Installation
Fuel Pump Installation
Radiator Replacement
Water Pump Replacement
Thermostat Bypass Pipe Replacement
Camshaft Replacement
Intake Manifold Replacement
Cylinder Head Assemble
Drive Belt Idler Pulley Replacement
Piston and Connecting Rod Assemble
Oil Pan Disassemble
Oil Filter Installation
Exhaust Manifold Installation
Exhaust Repair
General Information
Air|Wind Noise
Maintenance and Lubrication
Vibration Diagnosis and Correction
Dangers, Warnings, and Cautions
Roof Repair
Sunroof Repair
Safety and Security
Tire Pressure Monitoring
Tires and Wheels
Wheel Alignment
Shift Lock Control
This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.
Language: English
Format: PDF
COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
(WINDOWS 11, WINDOWS 10, WINDOWS 8 ETC.)
Windows/Mac/Tablet/Phone Friendly
- Engine: The 4500 HD and 4500 XD models feature a 5.2L turbocharged diesel inline-4 engine.
- Horsepower: 215 hp at 2500 rpm.
- Torque: 452 lb-ft of torque between 1850 and 2750 rpm.
- Transmission: A 6-speed automatic transmission is standard on all diesel models.
- Drivetrain: All 5.2L engine-equipped models are rear-wheel drive (RWD).
and
models lies in their Gross Vehicle Weight Rating (GVWR) and payload capacity.
- 4500 HD: Has a GVWR of 14,500 lbs and a maximum payload capacity between 7,748 and 8,511 lbs.
- 4500 XD: Offers a higher GVWR of 16,000 lbs, with a maximum payload capacity ranging from 8,842 to 9,605 lbs.
- Cab-over design: This configuration provides a tight turning radius and excellent visibility, which are crucial for navigating tight city streets and loading docks.
- Durability: The 5.2L diesel engine is known for its high torque and longevity, making it a reliable choice for heavy-duty applications.
- Cab configurations: Both the 4500 HD and 4500 XD are available in Regular Cab and Crew Cab body styles.
- Payload and upfitting: A low cab forward design is ideal for various upfits, such as box trucks, dump trucks, and service bodies, allowing for maximum cargo space and customization.