Ford Fusion 2015 – 2016 Factory Service Repair Manual

The gigantically well known Ford Fusion four-entryway vehicle can situate five travelers inside its spacious lodge and comes in three famous trim levels: S, SE and Titanium. Appealing measure groups and one of a kind inside trim are attractive, just like the stock 16″ steel wheels, auto-headlights, and five-star wellbeing rating. Move up to the SE bundle and get 17″ wheels, keypads on the entryways, back cooling conduits and a six-speaker sound framework (overhauled from four-speaker). Every trim level component the 60/40 parting back seat that can almost twofold the freight room that this vehicle offers. The MyFord touchscreen interface is accessible on redesigned models and offers GPS and satellite radio just as Ford explicit applications and Bluetooth sans hands network. The base motor is a four-chamber motor that makes 175 drive at 175 pound-feet torque, and can be moved up to a quicker turbocharged four-chamber with 240 pull and 270 pound-feet of torque (prompted). It’s one of a kind style, lively look, agreeable inside and discretionary trim levels are appealing. Included is the 3-year/36,000 mile heavily congested warranty.The Ford Fusion is a fair sized vehicle and should in this manner contend in a unimaginably serious section, going toward heavyweights, for example, the Toyota Camry and Honda Accord. Passage has valued the vehicle likewise, with models beginning at $22,000. On the opposite finish of the value range, the Fusion can be equipped with an assortment of extravagance gear, giving a reasonable option in contrast to the section level vehicles sold by a few extravagance marques.

Models Covered :  

2016 Version Compatible with:

Ford Fusion 2015
Ford Fusion 2016

Manual Covers :

Accessories & Body, Cab:

APIM Hardware Testing

BCM Hardware Testing

BCM Hardware Testing – Hybrid/Energi

Body Closures

Body Panel System – Body Closures – (Hybrid/Energi)

Body Panel System – Front End Body Panels – (HybridEnergi)

Body System – General Information

Body System – General Information – (Hybrid/Energi)

Body System – Uni-Body, Subframe and Mounting System

Body System – Uni-Body, Subframe and Mounting System – (Hybrid/Energi)

Bumpers System

Bumper System – (Hybrid/Energi)

Collision Warning and Collision Avoidance System

Collision Warning System and Collision Avoidance System – (Hybrid/Energi)

Cruise Control System

Cruise Control System – (Hybrid/Energi)

Exterior Lighting

Exterior Lighting System – (Hybrid/Energi)

Exterior Trim and Ornamentation

Exterior Trim and Ornamentation – (Hybrid/Energi)

FCIM Hardware Testing

Front End Body Panels

Front Seats

Front Seats – (Hybrid/Energi)

Handles, Locks, Latches and Entry Systems

Handles, Locks, Latches and Entry Systems – (Hybrid/Energi)

Horn System

Horn System – (Hybrid/Energi)

Information and Entertainment System – General Information – Vehicles With Sony Audio System

Information and Entertainment System – General Information – Vehicles With Sony Audio System –

(Hybrid/Energi)

Information and Entertainment System – General Information – Vehicles With SYNC

Information and Entertainment System – General Information – Vehicles With SYNC – (Hybrid/Energi)

Information and Entertainment System – General Information – Vehicles With SYNC 2 Touchscreen Display

Information and Entertainment System – General Information – Vehicles With SYNC 2 Touchscreen Display – (Hybrid/Energi)

Instrument Panel and Console

Instrument Panel and Console – (Hybrid/Energi)

Instrument Panel and Interior Switches Illumination

Instrument Panel and Interior Switches Illumination – (Hybrid/Energi)

Instrumentation, Message Center and Warning Chimes

Instrumentation, Message Center and Warning Chimes – (Hybrid/Energi)

Interior Lighting

Interior Lighting System – (Hybrid/Energi)

Interior Trim and Ornamentation

Interior Trim and Ornamentation – (Hybrid/Energi)

IPC Hardware Testing

Lane Departure Warning

Lane Departure Warning System – (Hybrid/Energi)

Module Communications Network

Module Communications Network – (Hybrid/Energi)

Module Configuration

Module Configuration System – (Hybrid/Energi)

Multifunction Electronic Modules

Multifunction Electronic Modules – (Hybrid/Energi)

Parking Aid System

Parking Aid System – (Hybrid/Energi)

Parking Aid – Vehicles With Active Park Assist

Parking Aid System – Vehicles With Active Park Assist – (Hybrid/Energi)

Passive Anti-Theft System (PATS)

Passive Anti-Theft System (PATS) – (Hybrid/Energi)

Passive Anti-Theft System (PATS) – Vehicles With Push Button Start

Passive Anti-Theft System (PATS) – Vehicles With Push Button Start – (Hybrid/Energi)

Perimeter Anti-Theft Alarm

Perimeter Anti-Theft Alarm System – (Hybrid/Energi)

Rear Seats

Rear Seats – (Hybrid/Energi)

Rear View Mirrors

Rear View Mirrors – (Hybrid/Energi)

Remote Convenience

Remote Convenience System – (Hybrid/Energi)

Side and Rear Vision

Side and Rear Vision System – (Hybrid/Energi)

Steering Wheel and Column Electrical Components

Steering Wheel and Column Electrical Components -(Hybrid/Energi)

Sunroof – Roof Opening Panel

Sunroof – Roof Opening Panel – (Hybrid/Energi)

Windows and Glass – Glass, Frames and Mechanisms

Windows and Glass – Glass, Frames and Mechanisms – (Hybrid/Energi)

Wipers and Washers

Wipers and Washers System – (Hybrid/Energi)

 

Ateq Tpms Reset Procedure:

Ateq Tpms Reset Procedure

 

Automatic Stop/ Start Disable:

Automatic Stop/ Start Disable

 

Bartec Tpms Reset Procedure:

Bartec Tpms Reset Procedure

 

Brakes:

Anti-Lock Brake System (ABS) and Stability Control

Anti-Lock Brake System (ABS) and Stability Control – (Hybrid/Energi)

Anti-Lock Brake System Component Testing

Brake System – General Information

Brake System – General Information – (Hybrid/Energi)

Front Disc Brake

Front Disc Brake System – (Hybrid/Energi)

Hydraulic Brake Actuation

Hydraulic Brake System Actuation – (Hybrid/Energi)

Parking Brake and Actuation

Parking Brake System – Parking Brake and Actuation – (Hybrid/Energi)

Power Brake Actuation

Power Brake Actuation – Brake Booster – (Hybrid/Energi)

Rear Disc Brake

Rear Disc Brake System – (Hybrid/Energi)

 

Canadian Model Reference:

Canadian Model Reference

 

Collision:

Body Panel System – Paint – General Information – (Hybrid/Energi)

Body Panel System – Paint – General Information

 

Common Specs and Procedures:

COMMON SPECIFICATIONS & PROCEDURES

COMMON SPECIFICATIONS & PROCEDURES (HybridEnergi)

 

Driveline and Axles:

Driveshaft

Front Drive Halfshafts

Front Drive Halfshafts – (Hybrid/Energi)

Rear Drive Axle Differential

Rear Drive Halfshafts

 

DTC Index:

DTC INDEX

DTC INDEX (Hybrid)

 

EGR Function Testing:

EGR Function Testing

 

Electrical:

Battery, Mounting and Cables

Charging System – General Information

Charging System – General Information – (Hybrid/Energi)

Charging System (Battery, Mounting and Cables) – (Hybrid/Energi)

Generator and Regulator

High Voltage Battery Charging System – (Hybrid/Energi)

High Voltage Battery, Battery Mounting and Battery Cables – (Hybrid/Energi)

OEM Component Harness Location Charts

OEM Component Harness Location Charts – (Hybrid/Energi)

OEM Component Harness Location Views

OEM Component Harness Location Views – (Hybrid/Energi)

OEM Connector End Views

OEM Connector End Views – (Hybrid/Energi)

OEM Connector Repair Procedures

OEM Connector Repair Procedures – (Hybrid/Energi)

OEM Electrical Wiring Diagram Introduction

OEM Electrical Wiring Diagram Introduction – (Hybrid/Energi)

OEM Fuse And Relay Location

OEM Fuse And Relay Location – (Hybrid/Energi)

OEM Ground Distribution

OEM Ground Distribution – (Hybrid/Energi)

OEM Vehicle Repair Location Charts

OEM Vehicle Repair Location Charts – (Hybrid)

OEM Wiring Diagram Symbols

OEM Wiring Diagram Symbols – (Hybrid/Energi)

OEM Wiring Diagrams

OEM Wiring Diagrams – (Hybrid/Energi)

OEM Wiring Diagrams Component Testing

OEM Wiring Diagrams Component Testing – (Hybrid/Energi)

Voltage Converter Inverter

Voltage Converter_Inverter – (Hybrid/Energi)

 

Emission:

Applications

Control Abbreviations

 

Engine:

Accessory Drive – 1.5L EcoBoost

Accessory Drive – 2.0L EcoBoost

Accessory Drive – 2.5L Duratec

Electric Powertrain Cooling System – (Hybrid/Energi)

Engine – 1.5L EcoBoost

Engine – 2.0L Duratec – Hybrid

Engine – 2.0L EcoBoost

Engine – 2.5L Duratec

Engine Cooling – 1.5L EcoBoost

Engine Cooling – 2.0L Duratec – Hybrid

Engine Cooling – 2.0L EcoBoost

Engine Cooling – 2.5L Duratec

Engine Ignition – 1.5L EcoBoost

Engine Ignition – 2.0L EcoBoost

Engine Ignition – 2.0L Duratec – Hybrid

Engine Ignition – 2.5L Duratec

Engine System – General Information

Engine System – General Information – (Hybrid/Energi)

Exhaust System – 1.5L EcoBoost

Exhaust System – 2.0L Duratec – Hybrid

Exhaust System – 2.0L EcoBoost

Exhaust System – 2.5L Duratec

Fuel System – General Information – 1.5L EcoBoost

Fuel System – General Information – 2.0L Duratec – Hybrid

Fuel System – General Information – 2.0L EcoBoost

Fuel System – General Information – 2.5L Duratec

Fuel Tank and Lines – 1.5L EcoBoost

Fuel Tank and Lines – 2.0L Duratec – Hybrid

Fuel Tank and Lines – 2.0L EcoBoost

Fuel Tank and Lines – 2.5L Duratec

Starting System – 1.5L EcoBoost

Starting System – 2.0L EcoBoost

Starting System – 2.5L Duratec

 

Engine Performance:

Acceleration Control System

Acceleration Control System – (Hybrid/Energi)

Electronic Engine Controls – 1.5L EcoBoost

Electronic Engine Controls – 2.0L EcoBoost

Electronic Engine Controls – 2.0L Duratec – Hybrid

Electronic Engine Controls – 2.5L Duratec

Engine Controls – Description & Operation

Engine Controls – Description & Operation (Hybrid)

Engine Controls – Diagnostic Methods

Engine Controls – Diagnostic Methods (Hybrid)

Engine Controls – Introduction

Engine Controls – Introduction (Hybrid)

Engine Controls – Pinpoint Tests

Engine Controls – Pinpoint Tests (Hybrid)

Engine Controls – Powertrain DTC Charts & Descriptions

Engine Controls – Powertrain DTC Charts & Descriptions (Hybrid)

Engine Controls – Reference Values

Engine Controls – Reference Values (Hybrid)

Engine Controls – Symptom Charts

Engine Controls – Symptom Charts (Hybrid)

Engine Emission Control – 1.5L EcoBoost

Engine Emission Control – 2.0L EcoBoost

Engine Emission Control – 2.0L Duratec – Hybrid

Engine Emission Control – 2.5L Duratec

Evaporative Emissions – 1.5L EcoBoost

Evaporative Emissions – 2.0L Duratec – Hybrid

Evaporative Emissions – 2.0L EcoBoost

Evaporative Emissions – 2.5L Duratec

Firing Order & Cylinder Identification

Fuel Charging and Controls – 1.5L EcoBoost

Fuel Charging and Controls – 2.0L Duratec – Hybrid

Fuel Charging and Controls – 2.0L EcoBoost

Fuel Charging and Controls – 2.5L Duratec

Fuel Charging and Controls – Turbocharger – 1.5L EcoBoost

Fuel Charging and Controls – Turbocharger – 2.0L EcoBoost

Intake Air Distribution and Filtering – 1.5L EcoBoost

Intake Air Distribution and Filtering – 2.0L EcoBoost

Intake Air Distribution and Filtering – 2.0L Duratec

Intake Air Distribution and Filtering – 2.5L Duratec

Mode 6

Mode 6 – Hybrid Electric Vehicles

 

General Information:

Anti-Lock Brake Safety Precautions

Clutch Trouble Shooting

Color-Coding

Commonly Used Abbreviations

Drive Axle Noise Diagnosis

Electrostatic Discharge (ESD) Warning – Basic Information

Engine Displacement Conversion Table

Engine Overhaul Procedures

Engine Performance Diagnostic Routine Outline

Engine Performance Safety Precautions

English-Metric Conversion Chart

Gear Tooth Contact Patterns

General Cooling System Service

General Information

General Information – (Hybrid/Energi)

Identification Codes

Identification Codes – (Hybrid/Energi)

Jacking and Lifting

Jacking and Lifting – (Hybrid/Energi)

Maintenance Schedules

Maintenance Schedules – (Hybrid/Energi)

Manual Transmission Trouble Shooting

Noise, Vibration and Harshness

Noise, Vibration and Harshness – (Hybrid/Energi)

Parasitic Load Explanation & Test Procedures

State Emission Standards – Gasoline

State Emission Standards

Symptom Check List Worksheets

Trouble Shooting – Basic Procedures

TROUBLE SHOOTING

Using Wiring Diagrams

Waveforms – Injector Pattern Tutorial

Wheel Alignment Theory & Operation

 

HVAC:

Auxiliary Climate Control System – (Hybrid/Energi)

Climate Control System – General Information

Climate Control System – General Information – (Hybrid/Energi)

 

Reminder Indicator Reset Procedures:

Reminder Indicator Reset Procedures

 

Restraints:

Seatbelt Systems

Seatbelt Systems – (HybridEnergi)

Supplemental Restraint System

Supplemental Restraint System – (Hybrid/Energi)

 

Steering:

Electronic Power Assist Steering Component Testing

Electronic Power Assist Steering Component Testing – Hybrid/Energi

Power Steering

Power Steering System – (Hybrid/Energi)

Steering Column

Steering Column – (Hybrid/Energi)

 

Suspension:

Ford Wheel Alignment Specifications

Front Suspension

Front Suspension System – (Hybrid/Energi)

Rear Suspension

Rear Suspension – (Hybrid/Energi)

Suspension System – General Information

Suspension System – General Information – (Hybrid/Energi)

Tire Pressure Monitoring System

Tire Pressure Monitoring System – (Hybrid/Energi)

Wheels and Tires

Wheels and Tires System – (Hybrid/Energi)

 

System Wiring Diagrams:

Wiring Diagrams

 

Tire Pressure Monitor System:

Tire Pressure Monitor System

 

Traction Control:

4WD and AWD

 

Transmission:

Automatic Transmission – 6F35

Automatic Transmission – HF35 – (Hybrid/Energi)

Automatic Transmission External Controls

Automatic Transmission External Controls – HF35 – (HybridEnergi)

Four-Wheel Drive Systems

Power Transfer Unit – 6-Speed Automatic Transmission – 6F35

Transmission Cooling – 6F35

Transmission Cooling System – (HybridEnergi)

 

Uniform Inspection and Communication Standards:

Brake Systems

Drive Train & Transmission Systems

Electrical Systems

Engine Performance And Maintenance

Exhaust Systems

Heating, Ventilation And Air Conditioning Systems

Routine Inspection Reference Guide

Steering & Suspension Systems

 

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

 

Language: English
Format: PDF

 

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
(WINDOWS 10, WINDOWS 8, WINDOWS 11, VISTA 32 and 64, XP, ME, 98, NT, 2000 ETC.) 

Windows/Mac/Tablet/Phone Friendly