POLARIS PREDATOR 2003 Service Repair Manual

POLARIS PREDATOR 2003 Service Repair Manual

Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your POLARIS. Read and print pages, or copy the entire manual to your hard drive.

193 Pages

Models Covered :  

POLARIS PREDATOR 2003

Model Year:

 2003

Manual Covers :

• General Information
• Maintenance
• Engine
• Fuel Carburetion
• Body
• Steering
• Brakes
• Electrical
• Wiring Diagram

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

 Language: English 
Format: PDF – Indexed and Searchable

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS 
(WINDOWS 11, WINDOWS 10, WINDOWS 8 ETC.) 

Windows/Mac/Tablet/Phone Friendly

• Engine: 499cc, liquid-cooled, single-cylinder, four-stroke with double overhead cams (DOHC).
• Horsepower: 41 hp, which delivered plenty of power for trail riding.
• Transmission: Five-speed manual with reverse.
• Suspension:
  • Front: Dual A-arm with Fox adjustable coil-over shocks and 10 inches of travel.
  • Rear: Linkless swingarm with a Fox remote reservoir shock featuring adjustable spring preload, rebound, and compression damping, and 11 inches of travel.
• Brakes: Dual hydraulic disc brakes on the front and a single hydraulic disc on the rear.
• Tires: Maxxis RAZR tires (21×7-10 front and 20×11-9 rear) on Douglas aluminum rims.
• Performance: A stock top speed of 73 mph, according to webBikeWorld. 

• Frame cracking: The frame on 2003 models is susceptible to cracking under the gas tank.
• Valvetrain issues: Some used examples have been found with valve issues, requiring shims to be replaced.
• Electrical problems: Common issues include wiring harness failures and faulty voltage regulators.
• Ignition issues: Some owners have reported problems with the ignition system.
• Carburetor problems: Issues like clogged jets or flooding can cause hard starting.
• Suspension maintenance: As noted in a review by Off-Road.com, the Fox shocks are rebuildable and may require service on older models. 

• Aftermarket cams: High-performance camshafts, like the 
  Hot Cams Racing Intake Camshaft Stage 1

  , are available from retailers such as RevZilla.

• Cylinder kit: A 
  Niche Cylinder Piston Gasket Kit

   is available for the 2003–2004 model years and can be found at retailers such as Walmart.

• Clutch components: Companies like Barnett offer clutch plates and springs.
• OEM parts: You can find original equipment manufacturer (OEM) parts, including control arms and engine components, at sites like PolarisPartsHouse.com and eBay.