Polaris Sportsman 550 2009 2010 2011 XP EPS Service Repair Manual

Polaris presented the Sportsman XP 550 and XP 850 two or three years prior, and the new structure was intended to expand on the massively effective existing Sportsman models, however with an all-new frame that was an extreme takeoff from the Polaris plan book of scriptures. It was a turning point for Polaris, and for utility ATV structure in general. Polaris engineers took a gander at all aspects of the Sportsman 550 for approaches to remove more execution, improve ergonomics, amplify solidness, and increment common sense. The general look is tough yet energetic, however it’s from the seat and on the path everybody truly starts to cherish the Sportsman 550. We realized exactly where to go with it!

The main thing everybody saw about the new Polaris was the way limited and energetic it feels contrasted with other utility ATVs. With five less creeps between your lower legs, and your knees 3.25 inches nearer together than past Sportsman models, the 550 feels more like a game ATV than a 4-wheel-drive utility machine. Consolidate that with an ideal handlebar twist, littler, increasingly agreeable throttle lodging, and a restricted seat that by one way or another figures out how to keep the unbelievable Polaris comfort. In the event that we could get one in the parlor, we’d discard the Lazy Boy! The car quality painted bumpers are sufficiently wide to give more insurance over the tires, and there is better sprinkle assurance from underneath-the more seasoned Sportsmans used to soak our left foot when sprinkling water. Polaris likewise guarantees that the car finish is more sturdy and scratch safe than the standard plastic. For towing any heap, the Sportsman 550 accompanies a convenient back collector hitch.

Models Covered :  

2009 Version Compatible with :

Polaris Sportsman XP 550 2009
Polaris Sportsman XP 550 2010
Polaris Sportsman XP 550 2011
Polaris Sportsman XP 550 EPS 2009
Polaris Sportsman XP 550 EPS 2010
Polaris Sportsman XP 550 EPS 2011

 

Manual Covers :

General Information :

Vehicle Identification

Vehicle Information

Specifications

Misc. Specifications and Charts

 

Maintenance :

Periodic Maintenance Chart

Lubricants / Service Products

General Vehicle Inspection and Maintenance

Fuel System and Air Intake

Engine

Transmission and Gearcases

Cooling System

PVT, final Drive, Wheel and Tire

Electrical and Ignition System

Steering

Suspension

Brake System

Maintenance Log

 

Electronic Fuel Injection :

Special Tools

Fuel Tank

Fuel Line

EFI Service Notes

EFI System Layout

EFI Components

Electronic Fuel Injection

Electronic Control Unit

Fuel Pump Assembly

Fuel Pressure Regulator

Fuel Injector

Crankcshaft Position Sensor

Temp, Manifold Absolute Pressure Sensor

Idle Air control

Throttle Position Sensor

Engine Coolant Temperature Sensor

Ignition Coil

Fuel System Troubleshooting

EFI Diagnostics

EFI System Breakout-Diagrams

 

Cooling System :

Special Tools

Torque Specifications

Cooling System

Radiator

Water Pump Service

Thermostat

Troubleshooting

 

Engine :

Special Tools

Specifications

General Engine Service

Engine Disassembly – Top End

Engine Disassembly – Lower End

Engine Assembly – Top End

Engine Assembly – Lower ned

Troubleshooting

 

Transmission :

Transmission Specifications

Shift Linkage , Gear Selector

Transmission Service

Troubleshooting

 

Clutching

Special Tools and Supplies

Torque Specifications

PVT System Overview

PVT System Service

Drive Belt

Drive Clutch Service

Troubleshooting

 

Final Drive :

General Specifications

Wheels

Wheel Hubs

Front Bearing Carrier

Front Drive Shaft

Front Propshaft

Propshaft U Joint Service

Front Gearcase – Centralized Hilliard

Rear Bearing Carrier

Rear Drive Shaft

Drive Shaft Service

Rear Propshaft

Rear Gearcase

 

Body , Frame :

Torque Specifications

Decal Replacement

Specifal Tools

Seat and Side Panels

Front Rack

Front Bumper

Mud Guards

Footwells

Front Cab

Rear Rack

Rear Bumper Covers

Rear Cab

Headlight Pod

Main Frame

 

Steering , Suspension :

General Specifications

Handlebar

Steering

Steering Tie Rod

Front A-Arms

Ball Join Service

Rear A-Arms

Rear Stabilizer Bar

Shocks , Springs

 

Brakes :

Specifications

Brake System Service Notes

Brake Noise Troubleshooting

Hydraulic Brake System Operation

Brake System Exploded View

Brake Bleeding

Hand Brake Master Cylinder

Foot Brake Master Cylinder

Brakes Pads

Caliper Service

Brake Disc Service

Troubleshooting

 

Electrical :

General Information

Instrument Cluster

Ignition Switch

ADC , 4×4 , 2×4 Switch

Off, Run LH Switch

Reverse Override , Mode Button

Head Lamp Switch

Electronic Throttle Control Switch

Gear Selector Switch

Speed Sensor

Brake Switch

AWD , ADC Coils

Relays

Fuses

Fuse Box Layout

Lights

Charging System

Battery Service

Starter Motor

Instrument Cluster Troubleshooting

Electronic Power Steering

Electronic Break Out Diagrams

Controller Area Network

 

Wiring Diagrams

 

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

 

Language: English
Format: PDF

 

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
(WINDOWS 10, WINDOWS 8, WINDOWS 11, VISTA 32 and 64, XP, ME, 98, NT, 2000 ETC.) 

Windows/Mac/Tablet/Phone Friendly