Porsche 911 2005 2006 997 Workshop Service Manual

Porsche 911 2005 2006 997 Workshop Service Manual

Accessible in two entryway Coupe and two entryway Cabriolet (or convertible) body styles, the 2006 Porsche 911 Carrera highlights fantastic outside styling, dealing with and execution. The 911 Carrera is offered in base, S, 4 and 4S trims, with motors going from a 325 drive 3.6-liter to a 381 strength 3.8-liter. This year, the recently presented AWD 4 and 4S Carreras come accessible with two-tone inside shading decisions. Standard hardware incorporates auto atmosphere control, keyless passage, calfskin upholstery, route, warmed lumbar seats, an outing PC and ABS brakes.

Pages: 5200

Models Covered :
 Porsche 911 Turbo
Porsche 911 Carrera
Porsche 911 997

Manual Covers :

• Diagnostic System
• Technical data, engine
• Mounting Specification for connecting rod bolts
• Technical Data, Lubrication System
• Technical Data, Cooling System
• Basic Safety Instructions for working with the fuel system
• Technical Data, Fuel System
• Emptying and filling the fuel tank
• Calibrating Fuel-Level Sensor System
• Technical Data, Intake System
• Technical Data, Exhaust System
• External Power Connecting, Jump lead Starting
• Work Instructions after Disconnecting the battery
• Electrical Emergency Release for lid
• Technical Data, Transmission
• Technical Data, on Front Final Drive
• Convertible Top Service Position
• Overview of Convertible Top Components
• Diagram of Convertible Top
• Calibrating Convertible Top
• Assembly instructions for Hardtop assembly Fixture
• Care and cleaning of the convertible top
• Processing of Porsche-2 component window bonding agents
• Calibrating AWS control Unit
• Laying compressor/condenser line
• Laying compressor/evaporator line
• Converting headlights for Left/Right hand driving
• Bulb Table and installation instructions
• Optical waveguide MOST bus
• Connector General Information
• Sales Check
• Minor maintenance
• Major maintenance
• On board diagnosis
• Additional maintenance of drive belt
• Additional maintenance of spark plugs
• Additional maintenance every 90,000 km/60.000 mls or every 6 years
• Additional maintenance every 180,000km
• Removing and installing engine
• Disassembling and assembling engine
• Removing and installing engine carrier
• Removing and installing crankshaft
• Removing and installing crankshaft sealing ring- Flywheel side
• Removing and installing double mass flywheel
• Removing and installing drive plate for converter
• Removing and install crankshaft sealing ring belt pulley side
• Removing and installing belt pulley/vibration damper
• Removing and installing drive belt
• Removing and installing camshaft, adjusting timing
• Removing and installing bearing cover intermediate shaft
• Removing sealing ring for bearing cover for intermediate shaft
• Removing and installing solenoid hydraulic Valve
• Removing and installing cylinder head
• Disassembling and assembling cylinder head
• Machining the cylinder head
• Checking valve guide
• Removing and installing actuator for inlet camshaft
• Removing and installing cylinder head cover engine removed
• Checking engine oil level
• Engine oil and oil filter change
• Removing and installing oil filler neck
• Checking cooling system
• Removing installing air guide
• Draining and filling in coolant
• Removing and installing reservoir and installing coolant pump
• Removing and installing coolant ump
• Removing and installing coolant regulator
• Removing and installing radiator
• Checking fuel pressure
• Removing and installing filler neck
• Removing and installing fuel tank
• Removing and installing carbon canister
• Checking quantity of  delivered by fuel pump
• Removing and installing fuel pump
• Removing and installing air cleaner element
• Removing and installing air cleaner housing
• Removing and installing injection valves
• Removing and installing throttle body
• Removing and installing intake distributor
• Removing and install oxygen sensor in front of catalytic converter
• Removing and installing DME control module
• Removing and installing oxygen sensor behind catalytic converter
• Removing and installing tuning pipe
• Removing and installing exhaust manifold
• Removing and installing rear silencer
• Removing and installing tailpipe
• Removing and installing secondary air pump
• Removing and installing catalytic converter
• Battery trickle charge
• Removing and installing battery
• Removing and installing battery cover
• Removing and installing three phase generator
• Removing and installing starter
• Removing and installing ignition switch
• Removing and installing spark plugs
• Removing and installing knock sensor
• Bleeding the clutch system
• Checking clutch pedal
• Removing and installing the clutch pedal
• Removing and installing clutch slave cylinder
• Removing and installing guide sleeve
• Removing and installing clutch
• Checking clutch plate for wear
• Removing and installing converter housing
• Removing and installing torque converter sealing ring
• Removing and installing torque converter
• Checking and topping up transmission oil
• Changing transmission oil
• Removing and installing shift lever knob
• Removing and installing shift console
• Removing and installing shift and selector cables
• Removing and installing transmission
• Removing and refitting transmission
• Removing and installing sealing ring for input shaft
• Checking and topping up the ATF
• Changing ATF
• Removing and installing selector knob
• Removing and installing selector support
• Removing and installing selector level cable
• Removing and installing Tiptronic rocker switch
• Removing and installing the tiptronic control module
• Removing and refitting the automatic transmission
• Removing and installing ATF pan
• Replacing ATF filter
• Removing and installing ATF cooler
• Removing and installing electrohydraulic control unit
• Removing and installing cardan shaft
• Removing and installing sealing ring for right hand halfshaft flange
• Removing and installing sealing ring for left halfshaft flange
• Removing and installing sealing ring for short halfshaft flange
• Removing and installing right halfshaft flange
• Removing and installing left halfshaft flange
• Removing and installing short halfshaft flange
• Removing and installing long halfshaft flange
• Removing and installing cover for front final drive
• Removing and installing sealing ring for front halfshaft flange
• Checking operation of the viscous clutch
• Removing and installing the viscous clutch
• Removing and installing support for the front final
• Removing and installing cardan flange
• Removing and installing sealing ring for cardan flange
• Removing and installing front final drive
• Checking and topping up oil for front final drive
• Changing oil for front final drive
• Removing and installing connecting link
• Removing and installing front spring strut
• Disassembling and assembling front spring strut with and without PASM
• Removing and installing drive shaft
• Removing and installing rear spring strut
• Disassembling and assembling rear spring strut with and without PASM
• Removing and installing connecting link
• Removing and installing PASM control unit
• Removing and installing wheel
• Balancing/optimizing wheels
• Checking disc wheels
• Removing and installing wheel electronics
• Removing and installing tyre pressure monitoring system control unit
• Removing and installing antenna for tyre pressure monitoring system
• Tyre mounting for vehicle with and without tyre pressure monitoring system
• Suspension alignment complete
• PSM/ABS check using the PIWIS tester
• Checking the thickness of the disc brake pads
• Removing and installing front brake pads
• Checking the thickness of the rear brake pads
• Removing and installing the rear disc brake
• Removing and installing the front brake disc
• Removing and installing the front PCCB brake
• Checking front PCCB brake discs
• Removing and installing rear brake disc
• Removing and installing the rear PCCB brake
• Checking rear PCCB brake discs
• Adjusting the parking brake shoes
• Bleeding brake system
• Checking brake fluid level
• Replacing brake fluid
• Checking the fluid level for the power assisted steering
• Removing and installing steering wheel
• Removing and installing steering column
• Removing and installing power steering gear
• Replacing closing panel
• Replacing front panel
• Replacing front floor
• Removing and installing wing
• Removing and installing front wheel housing liner
• Replacing front wheel housing Replacing front outer side member
• Replacing inner front side member
• Replacing front side member
• Removing and installing cowl panel cover
• Repairing threaded bushing for belt connection
• Replacing roof
• Replacing roof pillar
• Replacing rear cross member
• Replacing windscreen frame
• Removing and installing rear centre panel
• Disassembling and assembling rear centre panel
• Replacing rear centre panel reinforcement
• Replacing centre side member
• Replacing lower side member reinforcement
• Removing and installing deformation element
• Removing and installing cover for front underbody
• Removing and installing cover for centre underbody
• Removing and installing for rear underbody
• Replacing rear side member
• Replacing side section
• Replacing rear wheel housing
• Removing and installing rear wheel housing liner
• Removing and installing for front lid
• Removing and installing servo motor for front lid release
• Removing and installing lower part of lid lock
• Removing and installing front upper part of  lid lock
• Adjusting front lid
• Removing and installing front cover
• Disassembling and assembling front lid
• Removing and installing front lid hinge
• Removing and installing front pneumatic spring
• Removing and installing front lid seal
• Removing and installing filler flap
• Removing and installing switching element for filler flap
• Removing and installing release for rear lid
• Removing and installing servo motor for emergency release
• Removing and installing front emergency release
• Removing and installing motor for rear lid release
• Removing and installing lower part of lid lock at rear
• Removing and installing rear upper part of lid lock
• Removing and installing rear lid
• Disassembling and assembling rear lid
• Removing and installing rear lid hinge
• Removing and installing rear pneumatic spring
• Disassembling and assembling key
• Removing and installing door handle
• Disassembling and assembling door handle
• Removing and installing door lock
• Removing and installing striker pin
• Removing and installing door unit carrier
• Disassembling and assembling door unit carrier
• Removing and installing door handle
• Removing and installing crash support
• Adjusting front door
• Removing and installing door
• Disassembling and assembling door
• Replacing door hinge
• Removing and installing door latch snib
• Removing and installing rubber seal for door
• Removing and installing rubber seal for door cabriolet
• Removing and installing rubber seal for door
• Removing and installing central locking switch
• Removing and installing control unit for rear convenience sytems
• Removing and installing switch for sliding roof
• Removing and installing motor for sliding roof
• Removing and installing frame for sliding roof
• Disassembling and assembling frame for sliding roof
• Removing and installing air deflector
• Removing and installing cover for sliding roof
• Removing and installing seal for sliding roof
• Adjusting convertible top
• Removing and installing convertible top
• Convertible top repair after emergency operation
• Adjusting the hardtop
• Removing and installing hardtop
• Disassembling and assembling hardtop
• Removing and installing latch at front
• Removing and installing convertible top inner lining
• Removing and installing front convertible top mount
• Removing and installing the rear hardtop locking element
• Removing and installing water drip pan
• Removing and installing hardtop fastening
• Removing and installing convertible top lock
• Removing and installing convertible top covering
• Replacing convertible top frame
• Removing and installing flap motor
• Removing and installing microswitch for flap
• Removing and installing rear side section for flap
• Removing and installing tension cable
• Removing and installing microswitch for roof
• Removing and installing potentiometer
• Removing and installing convertible top compartment lid drive
• Removing and installing convertible compartment lid drive gear
• Removing and installing cable for locking hook
• Removing and installing microswitch for convertible top compartment lid drive
• Removing and installing hydraulic pump
• Removing and installing hydraulic cylinder
• Removing and installing convertible top compartment lid
• Disassembling and assembling convertible top compartment lid
• Removing and installing additional flap
• Removing and installing hinge for top box
• Removing and installing control unit for convertible top
• Removing and installing front bumper
• Removing and installing front spoiler
• Disassembling and assembling front apron
• Removing and installing front disc brake pad
• Removing and installing front bracket
• Removing and installing rear bumper
• Removing and installing rear spoiler
• Disassembling and assembling rear spoiler
• Removing and installing rear bumper override
• Removing and installing rear bracket
• Removing and installing windscreen
• Installing seal for windscreen
• Removing and installing microswitch for window opening controls
• Removing and installing front door window
• Reworking front door window
• Removing and installing the front window shaft
• Removing and installing front power windows
• Removing and installing power window motor
• Removing and installing switch for power windows
• Removing and installing rear window lifter
• Removing and installing rear side window
• Removing and installing side window seal
• Removing and installing rear window
• Installing seal for rear window
• Removing and installing front logo
• Removing and installing sill cover
• Removing and installing side section trim
• Removing and installing roof join strip
• Replacing rear logo
• Removing and installing switch for rearview mirror
• Removing and installing engine for rear spoiler
• Removing and installing spoiler drive
• Replacing stone guard film
• Removing and reinstalling mirror adjuster motor
• Removing and installing rear view mirror
• Removing and installing the roof transport system
• Removing and installing inner door sill trim
• Removing and installing cover strip
• Removing and installing glove compartment lock
• Removing and installing lid for glove compartment
• Removing and installing centre console cover
• Removing and installing glove compartment
• Removing and installing oddments tray
• Removing and installing centre console
• Disassembling and assembling the centre console
• Removing and installing cover for centre console
• Removing and installing front ashtray
• Removing and installing sun visor
• Disassembling and assembling sun visor
• Removing and installing cup holder
• Removing and installing cassette/CD box
• Airbag diagnosis
• Removing and installing rear three point belt
• Checking seat belts
• Removing and installing front three point belt with seat belt tensioner
• Removing and installing front belt lock
• Removing and installing rear belt lock
• Removing and installing adjustment fitting
• Removing and installing airbag sensor
• Removing and installing triggering unit for airbag
• Removing and installing the contact unit
• Removing and installing drivers airbag unit
• Removing and installing passengers airbag unit
• Removing and installing side airbag
• Removing and installing the head airbag unit
• Removing and installing AWS control unit
• Checking roll over protection system
• Removing and installing roll over bar
• Removing and installing frame for roll over protection system
• Removing and installing wing flange cover
• Removing and installing trim panel for convertible top rest
• Removing and installing instrument panel cover
• Removing and installing instrument panel
• Removing and installing trim under dashboard
• Removing and installing cover for instrument panel
• Removing and installing cover
• Removing and installing front side section trim
• Removing and installing front luggage compartment cover
• Removing and installing rear wall trim panel
• Removing and installing footrest
• Removing and installing cover for front lock mount
• Removing and installing rear cover
• Removing and installing A pillar trim
• Removing and installing door trim panel
• Removing and installing cover for door trim
• Removing and installing inner door handle
• Removing and installing oddments compartment lid
• Removing and installing B pillar trim
• Removing and installing C pillar trim
• Removing and installing trim panel for mirror triangle
• Removing and installing rear side panel lining
• Removing and installing rear side panel lining
• Removing and installing roof lining
• Removing and installing rear roof lining
• Removing and installing slide/tilt sunroof trim
• Removing and installing front seat
• Removing and installing air cushion switch
• Replacing seat frame
• Removing and installing air cushion for seat
• Removing and installing control module trim panel
• Removing and installing air cushion for backrest
• Replacing backrest frame
• Removing and installing cushion carrier for front backrest
• Removing and installing Bowden cable for backrest release
• Removing and installing cover for backrest
• Removing and installing height adjustment lever
• Removing and installing control button for backrest release
• Removing and installing control valve for lumbar support adjustment
• Removing and installing lumbar support
• Removing and installing motor for lumbar support
• Removing and installing air cushion control valve
• Removing and installing air cushion motor
• Removing and installing rear backrest
• Removing and installing locking mechanism
• Removing and installing switch for seat adjustment
• Removing and installing motor for seat adjustment
• Removing and installing motor for front vertical adjustment
• Removing and installing motor for backrest adjustment
• Removing and installing motor for rear vertical adjustment
• Removing and installing control unit for memory seat adjustment
• Removing and installing switch for memory seat adjustment
• Removing and installing padding for front seat
• Removing and installing cover for front seat
• Removing and installing padding for front backrest
• Removing and installing padding for front middle backrest
• Removing and installing cover for front backrest
• Removing and installing cover for front backrest
• Removing and installing cover for front middle backrest
• Removing and installing backrest pocket
• Removing and installing heating element for front seat
• Removing and installing heating element for backrest
• Removing and installing rear seat cushion
• Removing and installing heat exchanger
• Removing and installing heat exchanger hose
• Removing and installing front footwell outlet vent
• Removing and installing heating/fresh air unit
• Removing and installing particle filter
• Removing and installing cover
• Removing and installing heater/fresh air blower motor
• Removing and installing air guide
• Removing and installing middle air vent
• Removing and installing air vent at door
• Removing and installing ventilation cover
• Removing and installing fresh/ recirc air servo motor
• Removing and installing air conditioning system regulator
• Draining and filling in refrigerant
• Removing and installing sun sensor
• Removing and installing footwell/defrost servo motor
• Removing and installing servo motor for temperature mixing flap
• Removing and installing servo motor for central distributor flap
• Removing and installing magnetic coupling
• Removing and installing air conditioning compressor
• Removing and installing condenser condenser line
• Removing and installing compressor condenser line at front
• Removing and installing compressor condenser line in area of engine
• Removing and installing compressor evaporator line
• Removing and installing condenser fluid tank line
• Removing and installing evaporator fluid tank line
• Removing and installing condenser
• Removing and installing dryer
• Removing and installing temperature sensor
• Removing and installing outside temperature sensor
• Removing and installing expansion valve
• Removing and installing blower regulator
• Removing and installing pressure switch
• Removing and installing dashboard insert
• Removing and installing stopwatch
• Removing and installing instrument cluster
• Removing and installing gateway control unit
• Removing and installing horn
• Removing and installing socket
• Removing and installing cigar lighter
• Removing and installing PCM display and control unit
• Removing and installing navigation unit
• Removing and installing GPS antenna
• Removing and installing car radio CD player
• Replacing the antenna leads
• Removing and installing subwoofer
• Removing and installing rod antenna
• Removing and installing front loudspeakers
• Removing and installing rear loudspeakers
• Removing and installing loudspeakers amplifier
• Removing and installing radio antenna
• Removing and installing microphone for telephone
• Removing and installing CD changer
• Removing and installing multi function remote control
• Removing and installing control unit for steering wheel electronics
• Removing and installing outside temperature sensor
• Removing and installing control module for parkassist
• Removing and installing sensor for parkassist
• Removing and installing multi function control unit
• Removing and installing antenna amplifier
• Removing and installing control unit for antenna
• Removing and installing console for telephone
• Removing and installing control unit for telephone
• Removing and installing additional telephone receiver
• Removing and installing rain sensor
• Removing and installing wiper motor
• Removing and installing wiper link
• Adjusting wiper arm attack angle
• Removing and installing wiper arm
• Removing and installing wiper blade
• Removing and installing wiper motor for rear window washer
• Removing and installing wiper arm for rear window washer
• Removing and installing wiper blade for rear window washer
• Removing and installing pump for windscreen
• Removing and installing reservoir for windscreen washer system
• Removing and installing spray nozzle for windscreen washer system
• Removing and installing sensor for fluid level display
• Removing and installing spray nozzle for headlight washer system
• Removing and installing hose for headlight washer system
• Removing and installing pump for headlight washer system
• Removing and installing main light switch
• Removing and installing headlight mounting
• Removing and installing main headlight
• Removing and installing halogen bulb
• Removing and installing bulb for parking light
• Removing and installing tail light
• Removing and installing stop light switch
• Removing and installing bulb for number plate light
• Removing and installing hazard warning light switch
• Removing and installing front control unit
• Removing and installing steering column switch
• Disassembling and assembling steering column switch
• Removing and installing side direction indicator light
• Removing and installing bulb for front direction indicator
• Removing and installing control unit for gas discharge
• Removing and installing gas discharge lamp
• Removing and installing bulb for fog light
• Removing and installing auxiliary brake light
• Removing and installing auxiliary headlight
• Removing and reinstalling switch for reversing light
• Removing and installing front angle sensor for headlight leveling system
• Removing and installing rear angle sensor for headlight leveling system
• Removing and installing servo motor for headlight leveling system
• Removing and installing contact switch for glove compartment light
• Removing and installing footwell light
• Removing and installing door warning light
• Removing and installing bulb for interior light
• Removing and installing switch console
• Removing and installing bulb for luggage compartment light
• Removing and installing bulb for engine compartment light
• Removing and installing glove compartment light
• Removing and installing bulb for reading light
• Removing main switch for power supply
• Teaching hand held transmitter
• Replacing hand held transmitter
• Removing and installing tilt sensor control unit
• Removing and installing the alarm siren
• Removing and installing KESSY/PAS control unit
• Removing and installing control unit for garage door opener
• Removing and installing control for garage door opener/ Homelink
• Removing and installing interior monitoring sensor
• Removing and installing main wire harness
• Removing and installing vehicle electrical system control unit
• Removing and installing front wiring harness
• Removing and installing wire harness for front end
• Removing and installing wiring harness for centre console
• Removing and installing rear wire harness
• Removing and installing wiring harness for door
• Replacing wire harness for PASM
• Removing and installing wire harness for battery wiring
• Removing and installing wire harness for engine
• Removing and installing wire harness for seat heater
• Removing and installing wire harness for convertible top
• Removing and installing wire harness for backrest
• Removing and installing wire harness for electrically adjustable seat
• Replacing wire harness for anti lock brake system
• Installing wire harness for airbag
• Removing and installing wiring harness for rear spoiler
• Removing and installing wiring harness for number plate light
• Installing optical waveguide
• Removing and installing wire harness for tiptronic transmission
• Removing and installing relay carrier 1
• Undoing and securing fusebox
• Removing and installing power distributor
• Removing and installing relay carrier
• Replacing fuse element
• General information on installing and removing car windows
• Safety instructions
• Safety regulations for airbag and belt tensioner units
• General information and notes on quality
• Diagram body gap
• Diagram plug plan
• Diagram keys to symbols for welding work
• Vehicle identification number
• Corrosion protection measures during repairs
• Seam seals
• Change identification data plate
• Undersealing
• Work sequence for accident repair
• Work sequence for determining scope of damage to vehicles involved in an accident
• Tools and metalworking tools for body repairs
• Test drive
• Visual inspection brake lines/brake pads/ brake discs
• Technical data engine electronics
• Technical data ignition
• Tightening torques for brake hydraulics
• Tightening torques for mechanical brake
• Tightening torques for rear axle
• Tightening torques for steering
• Tightening torques for front axle
• Adjustment values for suspension alignment
• Disposal of airbag and belt tensioner units
• Lifting the vehicle
• Checking vehicle identification number
• Interior equipment visual inspection for damage and soiling
• Wheels and tyres/tyre pressure
• Precautionary measures when handling oxygen sensors
• Additional maintenance
• Check battery
• Safety notes
• Checking the function of the vehicles lights
• Windscreen washer/ headlight cleaning system check operation nozzle system
• Alarm system checking that the control equipment is working
• Checking electrical equipment such as control and warning lights for functionality
• Instructions for repairing air conditioning systems and storing spare parts
• Safety regulations for working on air conditioned vehicles and dealing with refrigerant
• Safety regulations for extraction and filling systems
• Technical data air conditioning system
• Body parts of various sheet steel strengts
• Removing transport lock
• Initialising and calibrating steering angle sensor
• Mobile roofs checking operation
• Checking exterior equipment and paintwork
• Checking glazing
• Checking lid and doors
• Removing and installing trim panel
• Running gear maintenance :  steering gear visual inspection of bellows and tie rod joints
• Running gear maintenance axle joints/ drive shafts
• Processing structural body adhesive
• Checking vehicle equipment for completeness
• Removing transport protection
• Measurement of closed circuit current
• Notes for the care of soft look paint surface
• Diagram of body bonding points and sealing elements
• Brake disc measurement
• Adjustment values for suspension alignment
• Removing and installing front axle cross member
• Repairing threaded bushings for seat cross member
• Preconditions for using workshop documentation for Porsche vehicles

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

Language: English 
Format: PDF

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