POLARIS RANGER RZR 2008 Factory Service Repair Manual + Wirings
Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your POLARIS.
320 Pages
Models Covered :
2008 POLARIS RANGER RZR
Model Year:
2008
Manual Covers :
- General Information
- Maintenance
- Engine
- Electronic Fuel Injection
- Body
- Steering
- Suspension
- Clutch
- Final Drive
- Transmission
- Brakes
- Starter
- Electrical
- Wiring Diagram
This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.
Language: English
Format: PDF – Indexed and Searchable
COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
(WINDOWS 11, WINDOWS 10, WINDOWS 8 ETC.)
Windows/Mac/Tablet/Phone Friendly
- Engine: The 760cc twin-cylinder engine produces 52 horsepower, allowing for quick acceleration and a top speed of around 55 mph.
- Dimensions: With a width of just 50 inches, the 2008 RZR 800 was specifically designed to fit on ATV-only trails. Its dry weight is 945 pounds.
- Suspension and handling: The vehicle features A-arm IFS (independent front suspension) with coil-over shocks and IRS (independent rear suspension). In a 2008 review by ATV Riders, the suspension was noted for soaking up terrain well at higher speeds.
- Brakes: The braking system consists of hydraulic dual-piston disc brakes in the front and a single-piston disc brake in the rear.
- Towing and payload: The 2008 RZR 800 has a payload capacity of 300 pounds and can tow up to 1,500 pounds.
- Jumpy throttle: The throttle response can be sensitive, particularly with the stock footboard, which can be slick.
- No emergency brake: The vehicle does not have a dedicated emergency or parking brake lever.
- Limited interior storage: There is no interior storage space.
- Thin plastics: Some of the plastic body panels were noted as being thin and flexible.
- Axles: Aftermarket CV axle shaft assemblies are available for the 2008 model.
- Clutch cooling: An aftermarket clutch cooling fan, like the
MTNTK BLOW HOLE, is a popular upgrade to improve performance.
- Engine parts: OEM and aftermarket engine components, including crankcases, pistons, and cylinders, can be found on sites like eBay.
- Suspension and bearings: You can find replacement wheel hubs, wheel bearings, and shock bushings.
- Windshields: Both full and half windshields are common accessories for the RZR 800.
- Winch: As noted in used vehicle listings, winches were a popular accessory for this model.



