MINI COOPER and S & CONVERTIBLE 2002 2003 2004 2005 2006 FACTORY SERVICE REPAIR MANUAL + WIRING
Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your vehicle.
1079Pages
MANUAL COVERS:
GENERAL:
- GENERAL DATA AND MAINTENANCE
ENGINE:
- ENGINE GENERAL
- ENGINE REMOVAL AND INSTALLATION
- CYLINDER HEAD REMOVAL AND INSTALLATION
- CYLINDER HEAD VALVETRAIN
- CAMSHAFT TIMING CHAIN
- LUBRICATION SYSTEM
- IGNITION SYSTEM
- BATTERY, STARTER, ALTERNATOR
- FUEL INJECTION
- FUEL TANK AND FUEL PUMP
- RADIATOR AND COOLING SYSTEM
- EXHAUST SYSTEM
TRANSMISSION:
- TRANSMISSION GENERAL
- CLUTCH
- MANUAL TRANSMISSION
- AUTOMATIC TRANSMISSION
- GEARSHIFT LINKAGE
SUSPENSION, STEERING AND BRAKES:
- SUSPENSION, STEERING AND BRAKES – GENERAL
- FRONT SUSPENSION, DRIVE AXLES
- STEERING AND WHEEL ALIGNMENT
- REAR SUSPENSION
- BRAKES
BODY:
- BODY – GENERAL
- FENDERS, ENGINE HOODS
- DOORS
- REAR HATCH
BODY EQUIPMENT:
- EXTERIOR TRIM, BUMPERS
- DOOR WINDOWS
- INTERIOR TRIM
- CENTRAL LOCKING AND ANTI THEFT
- SEATS
- SUNROOF
- CONVERTIBLE TOP
ELECTRICAL SYSTEM:
- ELECTRICAL SYSTEM – GENERAL
- WIPERS AND WASHERS
- SWITCHES
- INSTRUMENTS
- LIGHT
- HEATING AND AIRCONDITIONING
- RADIO
EQUIPMENT AND ACCESSORIES:
- SEAT BELTS
- AIRBAG SYSTEM (SRS)
ECL – ELECTRICAL COMPONENT LOCATIONS
EWD – ELECTRICAL WIRING DIAGRAMS
OBD – ON BOARD DIAGNOSTICS
This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.
Language: English
Format: PDF
COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
(WINDOWS 11, WINDOWS 10, WINDOWS 8 ETC.)
Windows/Mac/Tablet/Phone Friendly
- MINI Cooper (R50 Hardtop): The base model came with a 1.6-liter, 115-horsepower four-cylinder engine. The “R50” model code can help identify it.
- MINI Cooper S (R53 Hardtop): The higher-performance version was equipped with a supercharged 1.6-liter engine, initially making 163 horsepower, which was later boosted to 168 horsepower for 2005 and 2006. The “R53” model code can help identify it.
- MINI Cooper (R52 Convertible): The base convertible was introduced for the 2005 model year with the same 1.6-liter, 115-horsepower engine as the hardtop. The “R52” model code can help identify it.
- MINI Cooper S (R52 Convertible): Also introduced for 2005, the Cooper S convertible had the supercharged 1.6-liter engine. This version produces 168 horsepower. The “R52” model code identifies both base and S models.
- Online marketplaces: Websites such as CarGurus, CARFAX, and Autotrader list used MINI models for sale from dealers and private sellers.
- Dealer websites: Used car dealerships, including MINI dealerships, often have used models for sale.
- Auction sites: For enthusiasts looking for specific or modified models, sites like eBay and Bring a Trailer may have listings.
- Model year differences: Some subtle differences exist, such as a power bump for the Cooper S starting in the 2005 model year.
- Service history: As with any used car, checking the vehicle’s service records is important. A CARFAX report can provide valuable history.
- Common issues: First-generation MINIs are known for their fun-to-drive nature but can have some common maintenance issues. It is advisable to research these and inspect any potential purchase accordingly.



