Mercury Mercruiser Marine Engines GM V8 454 CID (7.4L) 502 CID (8.2L) 1993 1994 1995 1996 1997 Service Repair Manual

Mercury Mercruiser Marine Engines GM V8 454 CID (7.4L) 502 CID (8.2L) 1993 1994 1995 1996 1997 Service Repair Manual

Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your Mercury. Read and print pages, or copy the entire manual to your hard drive.

930  Pages

MODEL YEAR:

1993, 1994, 1995, 1996, 1997

MODELS COVER:

GEN V ENGINES:

                    STERN DRIVE ENGINES:

MCM 7.4L Bravo                              Serial.: OD830779 to OF800699

MCM 7.4L Bravo Three                    Serial.: OD838819 to OF800699

MCM 7.4LX MPI                               Serial.: OF595275 to OF801999

MCM 454 Magnum (Carburetor)      Serial.: OD837587 to OF801999

MCM 454 Magnum EFI, EFI/MP MPI Serial.: OF111570 to OF802349

MCM 502 Magnum (Carburetor)      Serial.: OD831432 to OF114528

MCM 502 Magnum EFI, EFI/MP MPI Serial.: OD840650 to OF802599

                                INBOARD ENGINES:

MIE 7.4L (Carburetor)                      Serial.: OD840300 to OF820141

MIE 7.4L EFI/MP and MPI               Serial.: OF490697 to OF820103

MIE 8.2L (Carburetor)                      Serial.: OD857200 to OF819619

SKI ENGINES:

MIE 454 Magnum EFI, EFI/MP and MPI Tournament Ski                                         Serial.: OF215800 to OF820099

GEN VI ENGINES:

                            STERN DRIVE ENGINES:

MCM Bravo 7.4L (Carburetor)          Serial.: OF800700 and above

MCM 7.4LX EFI                                Serial.: OF820000 and above

MCM 7.4LX MPI                               Serial.: OF802000 and above

MCM 454 Magnum (Carburetor)      Serial.: OF801700 and Above

MCM 454 MPI                                  Serial.: OF802350 and above

MCM 502 MPI                                  Serial.: OF802600 and above

                                   INBOARD ENGINES:

MIE 7.4L (Carburetor)                      Serial.: OF820142 and above

MIE 7.4L EFI                                    Serial.: OF874815 and above

MIE 7.4L MPI                                   Serial.: OF820104 and above

MIE 8.2L MPI                                   Serial.: OF775694 and OF775695

MIE 8.2L MPI                                   Serial.: OF819620 and above

MANUAL COVERS:

Section 1 – General Information

A – Important Information

B – Maintenance

C – Troubleshooting

Section 2 – Removal and Installation

A – MCM Models – Bravo and Blackhawk Drives

B – MCM Models – Bravo and Blackhawk with

Driveshaft Extension

C – MIE Models – Velvet Drive Transmissions

D – MIE Models – Hurth Transmissions

Section 3 – Engine

A – 454 CID / 7.4L / 502 CID / 8.2L

Section 4 – Electrical Systems

A – Starting System

B – Ignition System

C – Charging System

D – Instrumentation

E – Electrical Kits

F – Wiring Diagrams

Section 5 – Fuel System

A – Fuel Delivery Systems and Fuel Pumps

B – Weber 4 Barrel Carburetor

C – Electronic Fuel Injection

(Throttle Body and Multi-Port Injection)

Section 6 – Cooling System

A – Seawater Cooled Models

B – Closed Cooled Models

Section 7 – Exhaust System

A – General

B – Manifold and Elbows

C – Risers

D – Collectors

Section 8 – Drives

A – Velvet Drive In-Line Transmission

B – Velvet Drive V-Drive Transmission

C – Hurth Down Angle Transmission

D – Hurth V-Drive Transmission

E – Drive Shaft Models/Propeller Shaft

Section 9 – Power Steering

A – Pump

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

 Language: English 
Format: PDF

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS 
(WINDOWS 11, WINDOWS 10, WINDOWS 8 ETC.) 

Windows/Mac/Tablet/Phone Friendly

• Generation V (1993–1995):
  • Features: These engines used a Gen V block design, which featured a one-piece rear main seal. Some high-performance versions included EFI (Electronic Fuel Injection).
  • Horsepower: Horsepower varied by year and fuel system, with a 1995 7.4L EFI model, for example, producing around 330 hp.
• Generation VI (1996–1997):
  • Features: Introduced roller camshafts for improved performance and efficiency. The fuel system was upgraded to Multi-Port Injection (MPI) on many models for more precise fuel delivery.
  • Horsepower: The 7.4L MPI Gen VI engines produced around 330 hp, while the “Blue Water” models could reach 380 hp. 

• Generation V (1993–1995):
  • Features: Standard on the 8.2L was EFI, which offered better throttle response than earlier carbureted models.
  • Horsepower: A 502 EFI (Gen V) engine from 1993–1995 was rated at 415 propshaft horsepower.
• Generation VI (1996–1997):
  • Features: As with the 7.4L, the 8.2L Gen VI received a hydraulic roller camshaft and MPI on most models.
  • Horsepower: The 8.2L MPI (Gen VI) engines typically produced 415 hp.