Mercury Mercruiser Marine Engines GM V8 454 CID (7.4L) 502 CID (8.2L) 1993 1994 1995 1996 1997 Factory Service Repair Manual + Wirings

Mercury Mercruiser Marine Engines GM V8 454 CID (7.4L) 502 CID (8.2L) 1993 1994 1995 1996 1997 Factory Service Repair Manual + Wirings

Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your Mercury. 

930  Pages

MODEL YEAR:

1993, 1994, 1995, 1996, 1997

MODELS COVER:

GEN V ENGINES:

                    STERN DRIVE ENGINES:

MCM 7.4L Bravo                              Serial.: OD830779 to OF800699

MCM 7.4L Bravo Three                    Serial.: OD838819 to OF800699

MCM 7.4LX MPI                               Serial.: OF595275 to OF801999

MCM 454 Magnum (Carburetor)      Serial.: OD837587 to OF801999

MCM 454 Magnum EFI, EFI/MP MPI Serial.: OF111570 to OF802349

MCM 502 Magnum (Carburetor)      Serial.: OD831432 to OF114528

MCM 502 Magnum EFI, EFI/MP MPI Serial.: OD840650 to OF802599

                                INBOARD ENGINES:

MIE 7.4L (Carburetor)                      Serial.: OD840300 to OF820141

MIE 7.4L EFI/MP and MPI               Serial.: OF490697 to OF820103

MIE 8.2L (Carburetor)                      Serial.: OD857200 to OF819619

SKI ENGINES:

MIE 454 Magnum EFI, EFI/MP and MPI Tournament Ski                                         Serial.: OF215800 to OF820099

GEN VI ENGINES:

                            STERN DRIVE ENGINES:

MCM Bravo 7.4L (Carburetor)          Serial.: OF800700 and above

MCM 7.4LX EFI                                Serial.: OF820000 and above

MCM 7.4LX MPI                               Serial.: OF802000 and above

MCM 454 Magnum (Carburetor)      Serial.: OF801700 and Above

MCM 454 MPI                                  Serial.: OF802350 and above

MCM 502 MPI                                  Serial.: OF802600 and above

                                   INBOARD ENGINES:

MIE 7.4L (Carburetor)                      Serial.: OF820142 and above

MIE 7.4L EFI                                    Serial.: OF874815 and above

MIE 7.4L MPI                                   Serial.: OF820104 and above

MIE 8.2L MPI                                   Serial.: OF775694 and OF775695

MIE 8.2L MPI                                   Serial.: OF819620 and above

MANUAL COVERS:

Section 1 – General Information

A – Important Information

B – Maintenance

C – Troubleshooting

Section 2 – Removal and Installation

A – MCM Models – Bravo and Blackhawk Drives

B – MCM Models – Bravo and Blackhawk with

Driveshaft Extension

C – MIE Models – Velvet Drive Transmissions

D – MIE Models – Hurth Transmissions

Section 3 – Engine

A – 454 CID / 7.4L / 502 CID / 8.2L

Section 4 – Electrical Systems

A – Starting System

B – Ignition System

C – Charging System

D – Instrumentation

E – Electrical Kits

F – Wiring Diagrams

Section 5 – Fuel System

A – Fuel Delivery Systems and Fuel Pumps

B – Weber 4 Barrel Carburetor

C – Electronic Fuel Injection

(Throttle Body and Multi-Port Injection)

Section 6 – Cooling System

A – Seawater Cooled Models

B – Closed Cooled Models

Section 7 – Exhaust System

A – General

B – Manifold and Elbows

C – Risers

D – Collectors

Section 8 – Drives

A – Velvet Drive In-Line Transmission

B – Velvet Drive V-Drive Transmission

C – Hurth Down Angle Transmission

D – Hurth V-Drive Transmission

E – Drive Shaft Models/Propeller Shaft

Section 9 – Power Steering

A – Pump

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

 Language: English 
Format: PDF

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS 
(WINDOWS 11, WINDOWS 10, WINDOWS 8 ETC.) 

Windows/Mac/Tablet/Phone Friendly

• Generation V (1993–1995):
  • Features: These engines used a Gen V block design, which featured a one-piece rear main seal. Some high-performance versions included EFI (Electronic Fuel Injection).
  • Horsepower: Horsepower varied by year and fuel system, with a 1995 7.4L EFI model, for example, producing around 330 hp.
• Generation VI (1996–1997):
  • Features: Introduced roller camshafts for improved performance and efficiency. The fuel system was upgraded to Multi-Port Injection (MPI) on many models for more precise fuel delivery.
  • Horsepower: The 7.4L MPI Gen VI engines produced around 330 hp, while the “Blue Water” models could reach 380 hp. 

• Generation V (1993–1995):
  • Features: Standard on the 8.2L was EFI, which offered better throttle response than earlier carbureted models.
  • Horsepower: A 502 EFI (Gen V) engine from 1993–1995 was rated at 415 propshaft horsepower.
• Generation VI (1996–1997):
  • Features: As with the 7.4L, the 8.2L Gen VI received a hydraulic roller camshaft and MPI on most models.
  • Horsepower: The 8.2L MPI (Gen VI) engines typically produced 415 hp.