Mazda BT50 2010 2011 2012 2013 Factory Service Workshop Repair Manual + Wirings
Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your MAZDA.
This manual contains factory service & repair procedure for the Mazda BT50 / Ford Ranger 2010 2011 2012 2013. All models with all engines included, service, diagnose & repair your own car, With step by step instructions with highly detailed exploded pictures & diagrams to show you how to complete the required job correctly the first time. All repair procedures are covered. It is the same type of manual that your local Dealer / Mechanic would use.
CD COVER:
- Engine: 2.5L (petrol) 2.2L & 3.2L (Diesel)
- Transmission: Automatic & Manual transmissions
MANUAL COVERS:
- Electrical Wiring Diagrams
- Automatic Transmission Unit Repair
- Air Conditioning
- Automatic Transaxle
- Body
- Body Electrical
- Brake
- Charging
- Clutch
- Collision Body Repair Manual
- Cooling
- EFI
- Emission Control
- Engine Mechanical
- Engines
- Exhaust
- Front Axle and Suspension
- Ignition
- Lubrication
- Maintenance
- Manual Transmission
- Propeller Shaft
- Rear Axle and Suspension
- Service Specifications
- SST and SSM
- Standard Bolt Torque Specs
- Starting
- Steering
- Transfer
This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.
Language: English
Format: PDF – Indexed and Searchable
COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
(WINDOWS 11, WINDOWS 10, WINDOWS 8 ETC.)
Windows/Mac/Tablet/Phone Friendly
- Engine: 3.0L 4-cylinder diesel.
- Transmission: Manual or automatic transmissions were offered.
- Drivetrain: 4×2 or 4×4.
- EGR issues: The Exhaust Gas Recirculation (EGR) valve and system are prone to clogging with carbon buildup, which can cause poor engine performance or activate “limp mode” and limit RPM.
- Engine starting problems: Owners sometimes experience starting difficulties and white smoke from the exhaust, which can be caused by faulty glow plugs or a clogged fuel filter.
- Injector issues:
Problems with the fuel injectors can lead to black smoke and cylinder misfires.
- Manual transmission: Some models were noted for premature failure of internal components or issues with gear selection.
- Suspension wear: Some components, such as shock absorber bushings and stabilizer struts, tend to wear prematurely.
- Engines: 2.2L 4-cylinder or 3.2L 5-cylinder diesel engines (Duratorq).
- Transmission: 6-speed manual or automatic.
- Towing capacity: The 3.2L engine gave the BT-50 a towing capacity of up to 3500 kg
.
- Engine issues (3.2L Duratorq): This engine is known for potentially serious and expensive failures.
- Oil pump failure: Failure of the oil pump can cause engine knocking and lead to catastrophic engine damage.
- Blown head gasket:
Failures of the EGR cooler, radiator, or cooling system can cause blown head gaskets.
- Turbocharger and intercooler: Both the 2.2L and 3.2L diesel engines can experience turbo failures and cracks or leaks in the intercooler.
- Automatic transmission (6-speed): Issues with harsh or delayed shifting, especially when towing, are common. A known output speed sensor failure could cause an unintended downshift into first gear, leading to a loss of vehicle control
. A Technical Service Bulletin (TSB) was issued for a buzzing noise when shifting out of Park.
- Electrical issues: Problems with electrical components are common and can affect everything from the powertrain to the 4WD system.
- Overheating: The cooling system is known to be a weak point and is prone to overheating, especially when towing.
- First vs. second generation: If you are prioritizing mechanical simplicity, the 2010–2011 models are more straightforward, but still have several known issues. If you want more power, features, and a modern design, the 2012–2013 models are an option, but come with a higher risk of potentially costly engine and transmission problems.
- Service history is crucial: For both generations, a complete and verifiable service history is a non-negotiable requirement.
- Pre-purchase inspection: A thorough pre-purchase inspection by a qualified mechanic is highly recommended. For second-generation models, specifically ask the mechanic to check for signs of oil pump or cooling system issues.



