Harley Davidson Sportster XLH883 D Deluxe 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 Factory Service Repair Manual + Wirings
Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your HARLEY.
637 Pages
Years:
1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003
Models Covered :
- 1996-2003 Harley Davidson Sportster XL1200 C Custom
- 1996-2003 Harley Davidson Sportster XL1200 Sport
- 2002-2003 Harley Davidson Sportster XL883R
- 1986-1987 Harley Davidson Sportster XLH1100
- 1988-2003 Harley Davidson Sportster XLH1200
- 1986-2003 Harley Davidson Sportster XLH883
- 1999-2003 Harley Davidson Sportster XLH883 C Custom
- 1986-1995 Harley Davidson Sportster XLH883 D Deluxe
- 1987-2003 Harley Davidson Sportster XLH883 H Hugger
Manual Covers :
GENERAL INFORMATION
TROUBLESHOOTING
LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance schedule / Oil and filter change / Tune-up / Air filter / Compression test / Spark plugs / Ignition timing adjustment
ENGINE TOP END
Rocker cover / Cylinder head / Valves and components / Pushrods and covers / Cylinder / Pistons and rings / Oil tank and oil lines
ENGINE LOWER END
Removal and installation / Valve tappets and guides / Valve tappets / Gearcase cover and timing gears / Oil pump / Oil filter mount / Crankcase and crankshaft / Cylinder studs / Engine break-in
PRIMARY DRIVE AND CLUTCH
Primary drive cover / Clutch release mechanism / Primary chain adjuster / Primary drive / clutch / Clutch cable
FOUR-SPEED TRANSMISSION (1986-1990 MODELS)
Transmission / Shifter mechanism
FIVE-SPEED TRANSMISSION (1991-2003 MODELS)
Transmission / Shift forks and shift drum / Main shaft and countershaft / Main drive gear / Access door bearings / Right transmission case bearings / Shift mechanism
FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Air filter backplate / Carburetor / Intake manifold / Fuel hose and clamps / Throttle and idle cables / Choke cable / Fuel tank / Fuel shutoff valve / Exhaust system / Evaporative emission control system (California models)
ELECTRICAL SYSTEM
Battery / Charging system / Alternator / Ignition system / Ignition coil / Bank angle sensor / Manifold absolute pressure (MAP) sensor (1998-2003 1200S models) / Starter / Starter solenoid / Lighting system / Electronic speedometer / tachometer / Switches / Horn / Electrical bracket / Turn signal flasher / Turn signal module / Circuit breakers / Fuses / Wiring diagrams
WHEELS, TIRES AND SECONDARY DRIVE
Motorcycle stands / Front wheel / Front hub / Rear wheel and hub / Drive chain and sprockets / Drive belt and sprockets / Wheel runout / Laced wheels / Disc and cast wheels / Wheel balance / Tires
FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Steering head and stem / Steering head bearing / Steering play
REAR SUSPENSION
Shock absorbers / Swing arm
BRAKES
Brake fluid selection / Brake service / Front and rear brake pads (1986-1999 models) / Front and rear brake caliper / Front and rear master cylinder / Brake hose and line / Brake disc / Bleeding the system / Brake fluid draining / Flushing the brake system
BODY
Seat / Front fender / Rear fender / Footrests / Forward foot controls (1999-2003 883C and 1200C models) / Side stand / Fork lock
WIRING DIAGRAMS
This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.
Language: English
Format: PDF – Indexed and Searchable
COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
(WINDOWS 11, WINDOWS 10, WINDOWS 8, ETC.)
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