Cat Caterpillar 6D16 Diesel Engine DP80 DP90 DP100 DP115 DP135 DP150 Factory Service Repair Manual

Price range: $42.00 through $51.00

Cat Caterpillar 6D16 Diesel Engine DP80 DP90 DP100 DP115 DP135 DP150 Factory Service Repair Manual

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Loaded with Hi Resolution illustrations, instructions, photos, and diagrams, complete to service and repair your CAT.

242 Pages

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SKU: N/A Categories: Heavy Machinery, CAT Caterpillar

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Cat Caterpillar 6D16 Diesel Engine DP80 DP90 DP100 DP115 DP135 DP150 Factory Service Repair Manual

Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your vehicle.

” Works on any computer, laptop, smartphone, iPad, iPhone, or tablet. “

242 Pages

SERIAL NUMBERS:

DP80 T32B-00011-up
DP90 T32B-50001-up
DP100 3DP00012-up
DP115 4DP00011-up
DP135 5DP00013-up
DP150 6DP00013-up

MANUAL COVERS:

General
Engine
Cylinder head and valve mechanism
Pistons, connecting rods, cylinder liners
Flywheel
Timing gears
Camshaft
Crankshaft and crankcase
Lubrication
Oil pan, oil jet, oil level sensor
Oil pump and oil strainer
Oil filter
Oil cooler
Regulator valve
Fuel and engine control
Injection pump
Injection nozzle
Cooling
Radiator
Cooling fan and V-belt
Water pump
Thermostat
Intake and Exhaust
Intake manifold
Exhaust manifold
Troubleshooting
Electrical System
Alternator
Starter
Preheater circuit
Engine starter circuit
Charging circuit
Special Equipment
Air compressor

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

Language: English
Format: PDF – Indexed and Searchable

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
(WINDOWS 11, WINDOWS 10, WINDOWS 8, ETC.)

Windows/Mac/Tablet/Phone Friendly

Factory Service Manual

Our manual provides the highest-quality OEM repair information available. Unlike common aftermarket repair manuals such as AllData, Haynes, Chilton, and others, this is the same factory service information used by dealership technicians.

Features & Benefits

Factory Information – Accurate repair procedures, specifications, service information tailored to your vehicle.
Permanent Ownership – No subscriptions, recurring fees, or expiration dates. Buy it once and keep it forever.
No Software Required – Works with any standard PDF reader on Windows, Mac, smartphones, and tablets.
Flexible Storage Options – Save your manual to a USB drive, CD, DVD, cloud storage, Dropbox, computer, or mobile device.
Print-Friendly Format – Print the entire manual or only the pages needed for a specific repair.
Portable & Convenient – Compact PDF files make storage and access simple from virtually any device.

Get dealership-level repair information with the convenience of a PDF manual designed specifically for your vehicle.

The Mitsubishi 6D16 and 6D16TL are the heavy-duty, inline 6-cylinder diesel engines used to power Caterpillar’s DP80 through DP150 series pneumatic tire forklift trucks. These powertrains are engineered specifically for demanding, high-capacity industrial lifting operations.

Engine Specifications Overview

The 6D16 engine platform features the following structural and mechanical profile:

Engine Type: 6-Cylinder, inline, water-cooled, 4-cycle diesel
Combustion System: Direct injection
Valve Train: Overhead valve (OHV) mechanism
Displacement: 7,545 cc (460.4 cubic inches)
Bore × Stroke: 118 mm × 115 mm (4.65 in. × 4.53 in.)
Compression Ratio: 17.5:1
Standard Output: 131 Horsepower (98 kW) @ 2,200 RPM
Aspiration: Naturally aspirated (6D16) on lighter capacities, or Turbocharged/Intercooled (6D16TL / 6D16-T) on larger models like the DP100–DP150.

Forklift Model Breakdown & Lift Capacities

The 6D16 engine delivers reliable low-end torque across this specific range of heavy-duty Cat diesel forklifts:

DP80: 17,500 lb (8,000 kg) rated capacity
DP90: 20,000 lb (9,000 kg) rated capacity
DP100: 22,200 lb (10,000 kg) rated capacity
DP115: 25,000 lb (11,500 kg) rated capacity
DP135: 30,000 lb (13,500 kg) rated capacity
DP150: 33,000 lb (15,000 kg) rated capacity

Common Manuals & Maintenance Resources

If you are looking to service, rebuild, or troubleshoot an engine in one of these machines, the factory literature is generally divided into two main categories:

Engine Service Manual (Pub No. 99709-68130 / 99709-68120): Focuses entirely on the 6D16 engine block, fuel injection pumps, lubrication system, cooling lines, and electrical specifications. Copies can often be sourced via digital equipment databases like EPCatalogs Engine Manuals or physical reprints on eBay Equipment Manuals.
Chassis & Mast Service Manual (e.g., Pub No. 99799-80120): Covers the torque converter, automatic powershift transmission, hydrostatic steering components, and hydraulic lifting assemblies built around the engine.