Cat C-11 C-13 C-15 C-16 C-18 Acert On-Highway Engine Factory Service Repair Manual C11 C13 C15 C16 C18

Cat C-11 C-13 C-15 C-16 C-18 Acert On-Highway Engine Factory Service Repair Manual C11 C13 C15 C16 C18

Giving solid capacity to applications requiring 242-336 bkW (325-450 bhp), Cat® C11 Industrial Diesel Engines are demonstrated entertainers, giving more noteworthy alternatives to clients who require amazing adaptability for their hardware. All the more significantly, they’re sponsored by the world-class Cat vendor organize prepared to administration and bolster each Cat modern motor. Enterprises and applications controlled by C11 motors incorporate Agriculture, Ag Tractors, Aircraft Ground Support, Bore/Drill Rigs, Chippers/Grinders, Combines/Harvesters, Compactors/Rollers, Compressors, Construction, Cranes, Crushers, Dredgers, Forestry, Forklifts, General Industrial, Hydraulic Power Units, Irrigation Equipment, Loaders/Forwarders, Material Handling, Mining, Mobile Earthmoving Equipment, Paving Equipment, Pumps, Shovels/Draglines, Specialty Ag Equipment, Sprayers, Surface Hauling Equipment, Trenchers and Underground Mining Equipment. C11 motors, with appraisals: 242-336 bkW (325-450 bhp) @ 1800-2100 rpm, meet China Stage II, EPA Tier 3 proportionate, EU Stage IIIA comparable discharge guidelines. They are accessible utilizing U.S. EPA and EU Flexibility, and for other managed and non-directed territories.

Models Covered :
Cat C-11
Cat C-13
Cat C-15
Cat C-16
Cat C-18
2004 C9 Acert
2004 C15 Acert
2004 C11 C13 Acert
2007 C9 Acert
2007 C7 Acert
2007 C15 Acert
2007 C13 Acert

Serial Numbers :

KCA1-Up (Engine)

W1A1-Up (Engine)

KCB1-Up (Engine)

MTB1-Up (Engine)

BKD1-Up (Engine)

CPD1-Up (Engine)

G3E1-Up (Engine)

LEE1-Up (Engine)

DPF1-Up (Engine)

LEF1-Up (Engine)

9DG1-Up (Engine)

YPG1-Up (Engine)

EGH1-Up (Engine)

1AJ1-Up (Engine)

MBJ1-Up (Engine)

8YL 1-Up (Engine)

FML 1-Up (Engine)

KAL 1-Up (Engine)

MBL 1-Up (Engine)

1 MM1-Up (Engine)

CKM1-Up (Engine)

FMM1-Up (Engine)

MBN1-Up (Engine)
CJP1-Up (Engine)

CRP1-Up (Engine)

HEP1-Up (Engine)

MDP1-Up (Engine)

MEP1-Up (Engine)

SAP1-Up (Engine)

SDP1-Up (Engine)

2KS1-Up (Engine)

2WS1-Up (Engine)

3CS1-Up (Engine)

7AS1-Up (Engine)

BXS1-Up (Engine)

C7S1-Up (Engine)

MXS1-Up (Engine)

NXS1-Up (Engine)

C7T1-Up (Engine)

WAX1-Up (Engine)

6NZ1-Up (Engine)

7CZ1-Up (Engine)

8SZ1-Up (Engine)

9SZ1-Up (Engine)

 

Manual Covers :

 

• Specification :
• Specifications Section
• Systems Operation Section
• Troubleshooting Section
• Troubleshooting with a Diagnostic Code
• Diagnostic Functional Tests
• Testing and Adjusting Section
• Testing and Adjusting
• Index Section
• Disassembly and Assembly Section :
• Fuel Priming Pump – Remove and Install
• Fuel Filter Base – Remove
• Fuel Filter Base- Disassemble
• Fuel Filter Base – Install
• Fuel Transfer Pump – Remove
• Fuel Transfer Pump – Install
• Electronic Unit Injector – Remove
• Electronic Unit Injector – Install
• Electronic Unit Injector Sleeve – Remove
• Electronic Unit Injector Sleeve – Install
• Turbocharger – Disassemble
• Turbocharger – Remove
• Turbocharger – Assemble
• Turbocharger – Install
• Exhaust Manifold – Remove and Install
• Inlet and Exhaust Valve Springs – Remove and Install
• Inlet and Exhaust Valve Guides – Remove and Install
• Inlet and Exhaust Valve Seat Inserts – Remove and Install
• Inlet and Exhaust Valve Seals – Remove and Install
• Engine Oil Filter Base – Remove
• Engine Oil Filter Base – Disassemble
• Engine Oil Filter Base – Assemble
• Engine Oil Filter Base – Install
• Engine Oil Cooler – Remove
• Engine Oil Cooler – Disassemble
• Engine Oil Cooler – Assemble
• Engine Oil Cooler – Install
• Engine Oil Pump – Remove
• Engine Oil Pump – Disassemble
• Engine Oil Pump – Assemble
• Engine Oil Pump – Install
• Water Pump – Remove
• Water Pump – Disassemble
• Water Pump – Assemble
• Water Pump – Install
• Water Temperature Regulator – Remove and Install
• Engine Support (Front) – Remove and Install
• Flywheel – Remove
• Flywheel – Install
• Crankshaft Rear Seal – Remove
• Crankshaft Rear Seal – Install
• Flywheel Housing – Remove and Install
• Vibration Damper and Pulley – Remove and Install
• Crankshaft Front Seal – Remove
• Crankshaft Front Seal – Install
• Front Cover – Remove
• Front Cover – Install
• Gear Group – Remove
• Gear Group – Install
• Housing (Front) – Remove
• Housing (Front) – Install
• Accessory Drive – Remove
• Accessory Drive –Disassemble
• Accessory Drive – Assembly
• Accessory Drive – Install
• Valve Mechanism Cover – Remove and Install
• Valve Mechanism Cover Base – Remove and Install
• Compression Brake – Remove
• Compression Brake – Disassemble
• Compression Brake – Assemble
• Compression Brake – Install
• Rocker Arm and Shaft – Remove
• Rocker Arm – Disassemble
• Rocker Arm – Assemble
• Rocker Arm and Shaft – Install
• Cylinder Head – Remove
• Cylinder Head – Install
• Camshaft – Remove
• Camshaft – Install
• Camshaft Gear – Remove and Install
• Camshaft Bearings – Remove
• Camshaft Bearings – Install
• Engine Oil Pan – Remove and Install
• Cylinder Liner – Remove
• Cylinder Liner – Install
• Piston Cooling Jets – Remove and Install
• Pistons and Connecting Rods –Remove
• Pistons and Connecting Rods – Disassemble
• Pistons and Connecting Rods – Assemble
• Pistons and Connecting Rods – Install
• Connecting Rod Bearings – Remove
• Connecting Rod Bearings – Install
• Crankshaft Main Bearings – Remove
• Crankshaft Main Bearings – Install
• Crankshaft – Remove
• Crankshaft – Install
• Bearing Clearance – Check
• Brakesaver – Remove
• Brakesaver – Disassemble
• Brakesaver – Assemble
• Brakesaver – Install
• Brakesaver Engine Oil Pan – Remove and Install
• Brakesaver Engine Oil Pump – Remove
• Brakesaver Engine Oil Pump – Disassemble
• Brakesaver Engine Oil Pump – Assemble
• Brakesaver Engine Oil Pump – Install
• Brakesaver Control Valve – Remove
• Brakesaver Control Valve – Disassemble
• Brakesaver Control Valve – Assemble
• Brakesaver Control Valve – Install
• Atmospheric Pressure Sensor – Remove and Install
• Camshaft Position Sensor – Remove and Install
• Crankshaft Position Sensor – Remove and Install
• Coolant Temperature Sensor – Remove and Install
• Engine Oil Pressure Sensor – Remove and Install
• Fuel Temperature Sensor – Remove and Install
• Boost Pressure Sensor – Remove and Install
• Inlet Air Temperature Sensor – Remove and Install
• Belt Tensioner – Remove and Install
• Fan Drive – Remove
• Fan Drive – Disassemble
• Fan Drive – Assemble
• Fan Drive – Install
• Engine Control Module – Remove and Install
• Electric Starting Motor – Remove and Install
• Air Compressor – Remove and Install
• Air Compressor Drive Gear – Remove
• Air Compressor Drive Gear- Install
• Parts Manual :
• C15 Industrial Engine
• Product and Dealer Information
• General Information
• Repair Alternatives
• Supplemental Coolant Additives
• Maintenance Parts
• Engine Arrangement
• Basic Engine :
• Actuator Gp-Valve
• Adapter GP-Engine to TMSN
• Adapter GP-Flywheel
• Adapter GP-Oil Pan Drain
• Adapter GP-Pump Drive
• Air Compressor GP
• Base GP-Valve Cover and INJ Harn
• Belt Tightener GP
• Clutch GP
• Cover GP-Cylinder Block
• Cover GP-Flywheel Housing
• Cover GP-Front Housing
• Cover GP-Valve Mechanism
• Crankshaft GP
• Cylinder Block AS
• Cylinder Block GP
• Cylinder Head AS
• Cylinder Block GP
• Damper and Pulley GP
• Damper GP
• Drain GP-Engine Oil
• Drive GP-Accessory
• Drive GP-Fan
• Drive GP-Power Take-Off
• Drive GP-Pump
• Engine Brake GP
• Fastener GP-Alternator
• Fastener GP-Engine
• Fastener GP-Flywheel Housing
• Fastener GP-Front Cover
• Fastener GP-Front Housing
• Fastener GP-Oil Pan
• Fastener GP-Sound
• Suppression
• Fastener GP-Valve Mechanism
• Flywheel GP
• Gear GP-Camshaft
• Gear GP-Front
• Gear GP-Rear
• Governor GP-Air Compressor
• Guard GP-Belt
• Guard GP-Damper
• Housing GP-Flywheel
• Housing GP-Front
• Kit-Crankshaft Bearing
• Lifting GP-Engine
• Lines GP-Air Compressor
• Mechanism GP-Fuel Pump and Valve
• Mounting GP-Air Compressor
• Mounting GP-Alternator
• Mounting GP-Alternator and Compressor
• Pan GP-Oil
• Piston and Rod GP
• Plug GP-Cylinder Block
• Plug GP-Cylinder Head
• Plug GP-Engine
• Plug GP-Flywheel Housing
• Plug GP-Oil Pan
• Power Take-Off GP
• Pulley GP
• Pulley GP-Auxiliary Drive
• Pulley GP-Crankshaft
• Pulley GP-Engine
• Pump GP-Gear
• Rocker Arm GP
• Seal GP-Crankshaft
• Support GP Engine
• Support GP-Power Take-Off
• Trunnion GP-Engine
• V-Belt Set
• Lubrication System :
• Base GP-Oil Filter
• Fastener GP-Oil Pump Mounting
• Filler GP-Engine Oil
• Filter GP-Engine Oil
• Fumes Disposal GP
• Gauge As-Oil Level
• Gauge GP-Oil Level
• Guide GP-Oil Level Gauge
• Lines GP-Engine Oil
• Lines GP-Oil
• Lines GP-Turbocharger Oil
• Mounting GP-Oil Level Gauge
• Pump GP-Engine Oil
• Cooling System :
• Adapter GP-Fan
• Coolant Conditioner GP
• Core GP-Oil Cooler
• Element GP-Coolant
• Conditioner
• Fan GP-Blower
• Fan GP-Suction
• Fastener GP-Oil Cooler
• Fastener GP-Water Lines
• Fastener GP-Water Pump
• Fitting GP-Water Lines
• Flange GP-TMSN Oil Cooler
• Heat Exchanger GP-Sea Water
• Lines GP-Water
• Pug GP-Water Lines
• Pump GP-Water
• Radiator GP
• Valve-Manual
• Air Inlet and Exhaust System :
• Adapter GP-Air Cleaner
• Air Cleaner GP
• Cap AS-Rain
• Connection GP-Exhaust
• Cover GP-Air Inlet
• Elbow GP-Air Inlet
• Elbow GP-Exhaust
• Elbow-Exhaust
• Fitting GP-Exhaust
• Flange GP-Exhaust
• Hose-Air Inlet
• Kit-Exhaust Parts
• Lines GP-Air
• Lines GP-Turbocharger
• Manifold GP-Exhaust
• Muffler
• Muffler GP
• Muffler GP-Spark Arrestor
• Pipe Gp-Exhaust
• Precleaner GP
• Shield GP-Heat
• Shield GP-Manifold
• Shutoff GP-Air
• Turbocharger GP
• Fuel System :
• Base GP-Fuel Filter
• Cooler GP-Fuel
• Core AS-Fuel Cooler
• Fastener GP-Fuel Lines
• Filter GP-Fuel
• Filter GP-Water Sep and Fuel
• Fitting GP-Fuel Lines
• Fitting GP-Quick Disconnect
• Lines GP-Flexible Fuel
• Lines GP-Fuel
• Lines Gp-Fuel Filter
• Manifold GP-Fuel
• Pump and MTG GP-Fuel Transfer
• Pump GP-Fuel Injection
• Pump GP-Fuel PRM and PRIM Filter
• Pump GP-Fuel PRM and Sec Filter
• Shutoff GP-Manual
• Valve GP-Check
• Valve GP-Fuel Bypass
• Valve GP-Relief
• Water Sep and Fuel PRM Pump GP
• Electrical and Starting System :
• Alternator GP-Charging
• Battery GP
• Cable GP-Battery
• Connection GP-Electrical
• Control And MTG GP-Engine Elek
• Control GP-Auto Start and Stop
• Control GP-Engine Speed
• Control GP-Remote Speed
• Converter GP-Electrical
• Fastener GP-Engine Wiring
• Fastener GP-Wiring Harness
• Harness AS-Panel
• Harness AS- Sensor
• Harness AS-Wiring
• Heater GP-Jacket Water
• Lubricator GP-Air Motor
• Module GP-Interface
• Mounting GP-Circuit Breaker
• Mounting GP-Jacket WTF
• Heater
• Mounting GP-Sensor
• Sensor GP-Coolant Level
• Sensor GP-Engine
• Sensor GP-Liquid Level
• Sensor GP-Position
• Sensor GP-Pressure
• Sensor GP-Speed
• Sensor GP-Temperature
• Silencer-Air Starting
• Starting Aid GP-Ether
• Starting Motor GP-Air
• Starting Motor GP-Electric
• Support GP-Battery
• Switch GP-Magnetic
• Switch GP-Remote Starting
• Switch GP-Start
• Switch GP-Toggle
• Valve GP-Air Starting
• Valve GP-Ether Starting
• Wiring GP-Electronic Control
• Wiring GP-Engine
• Wiring GP-Engine Electronic
• Wiring GP-Sensor
• Wiring GP-Unit Injector
• Operation Station :
• Ammeter GP
• Box GP-Instrument Panel
• Control GP-Engine Monitoring
• Control GP-Unprgmed Monitor
• Gauge GP-Coolant
• Temperature
• Gauge GP-Engine Oil Pressure
• Gauge GP-Fuel Pressure
• Module GP-Display
• Mounting GP-Instrument Panel
• Mounting GP-Tachometer
• Panel GP-Instrument
• Plug GP-Instrument Panel
• Tachometer GP-Electric
• Voltmeter GP
• Transmission :
• Pump GP-Charge
• Hydraulic System :
• Actuator GP-Pump
• Rotating GP-Pump
• Valve GP-Pump
• Valve GP-Pump Control
• Enclosures, Guards and Bases :
• Base GP-Engine
• Mounting AS-Vibration
• Isolator
• Panel GP-Sound Suppression
• Service Equipment and Supplies :
• Chart-Plate and Film
• Kit-Fuel Priming Pump
• Kit-Gasket
• Plate GP-Identification
• Pump GP
• Pump GP-Hydraulic
• Prime Package :
• Mounting GP-Pump
• Pump and Mounting GP
• Pump and MTG GP-Hydraulic
• Part Number Index
• Service Manual SERR9700 :
• Product Safety
• Contents for Service Manual SERR9700
• Torque Specifications for all Caterpillar Products
• C11 and C13 On-Highway Engines :
• Engine Design
• Fuel Transfer Pump
• Electronic Unit Injector
• Electronic Unit Injector Mechanism
• Electronic Unit Injector Rocker Arm
• Electronic Unit Injector Wiring
• Lifter Group
• Rocker Shaft
• Valve Mechanism
• Cylinder Head Valves
• Cylinder Head
• CAT Compression Brake
• Turbocharger
• Air Lines
• Exhaust Manifold
• Camshaft
• Engine Oil Filter Base
• Engine Oil Cooler
• Engine Oil Pump
• Engine Oil Pan
• Precooler
• Water Temperature Regulator Housing
• Water Temperature Regulator
• Water Pump
• Cylinder Block
• Cylinder Liner
• Cylinder Liner Projection
• Crankshaft
• Crankshaft Seals
• Connecting Rod Bearing Journal
• Main Bearing Journal
• Connecting Rod
• Piston and Rings
• Piston Cooling Jet
• Housing
• Gear Group
• Flywheel Housing
• Engine To Transmission Adapter
• Belt Tensioner
• Coolant Temperature Sensor
• Fuel Temperature Sensor
• Engine Oil Pressure Sensor
• Boost Pressure Sensor
• Atmospheric Pressure Sensor
• Inlet Manifold Temperature Sensor
• Speed/Timing Sensor
• Systems Operation Section
• Testing and Adjusting Section
• Air Inlet and Exhaust System
• Lubrication System
• Cooling System
• Basic Engine
• Compression Brake
• Electrical System
• Index Section
• Disassembly and Assembly Section
• Troubleshooting Index :
• Electronic Troubleshooting
• Programming Parameters
• Customer Specified Parameters
• System Configuration Parameters
• Troubleshooting without a Diagnostic Code
• Troubleshooting with a Diagnostic Code
• Calibration Procedures
• Attachments Index :
• Installation and Operation of the Caterpillar Messenger Drive Information Display
• On-Highway Engines Electronic PTO Installation and Application Guide
• Electrical Schematic Index :
• C11 and C13 On-Highway Truck Engines Electrical System
• Maintenance Index :
• Safety Messages
• General Hazard Information
• Bum Prevention
• Fire Prevention and Explosion Prevention
• Crushing Prevention and Cutting Prevention
• Mounting and Dismounting
• Before Starting Engine
• Engine Starting
• Engine Stopping
• Electrical System
• Engine Electronics
• General Information
• Model Views
• Product Identification Information
• Lifting and Storage
• Gauges and Indicators
• Features and Controls
• Engine Diagnostics
• Engine Starting
• Engine Operation
• Engine Stopping
• Cold Weather Operation
• Refill Capacities
• Warranty Information
• Customer Service
• Reference Materials
• One Safe Source :
• Air Intake and Exhaust Systems
• Batteries and Electrical Parts
• Ground Engaging Tools-Backhoe Loader
• Ground Engaging Tools-Bulldozers/Compactors
• Ground Engaging Tools-Compact Construction Equipment
• Ground Engaging Tools-Excavator
• Ground Engaging Tools-Loaders
• Ground Engaging Tools-Motor Graders
• Ground Engaging Tools-Paving Products
• Ground Engaging Tools-Rippers/ Scarifiers
• Ground Engaging Tools-Scraper
• Hardware
• Hose and Couplings
• Operator Conveniences
• Preventative Maintenance Products
• Remanufactured Products
• Seals
• Tools and Shop Supplies
• V-Belt
• Dealer Service Tool Catalog :
• Diagnostic Tools
• Air Conditioning Tools
• Engine Tools
• Power Train Tools
• Hose Assembly Tools
• Undercarriage Tools
• Vehicle Tools
• Major Equipment
• Cleaning Equipment
• Fuel Injection Pump Cleaning
• Pressure Washers
• Blasting Equipment
• Miscellaneous Equipment
• Floor Maintenance Equipment
• Diagnostic Tool Repair
• Policies and Procedures
• Authorized Cat Dealer Service Tool Repair Center
• Diagnostic Tools Repaired by Suppliers
• Europe Middle East and Africa
• Diagnostic Tool Repair Centers
• Nomenclature Index
• Part Number Index
• Shop Supplies and Tools :
• Warranty
• Shop Supplies and Tools Catalog
• Dealer Introduction
• Hand Tools
• Shop Supplies
• Shop Equipment
• Nomenclature Index
• Part Number Index
• Battery Cross Reference Guide :
• Caterpillar Batteries
• Cross Reference Guide 2004
• Battery Care and Maintenance Guide
• Application Section
• Caterpillar Equipment
• Industrial Equipment
• Farm Equipment
• Trucks and Buses
• Passenger Cars
• Lawn and Garden/Small Engine
• BCI Group Numbers and Dimensions
• Assembly Numbers, Cell Layouts and Terminals
• Group Size to Caterpillar
• Cross Reference and Substitution Chart
• Battery Specification Sheet
• EXTRAS :
• Cat Diagnostic Codes
• Labor Requirement Guide –  C11 C13 C15 2004 Acert
• Labor Requirement Guide – C7 C9 C13 C15 2007 Acert
• Cat Training Files :
• Electrics
• Engine
• Engine Diagnostics
• Fuel System
• HVAC
• Programming
• C15 On-Highway Truck Engine Electrical System
• Operation and Maintenance Manual – C13 C15 On-Highway Engines
• Acert Training
• C15 On-Highway Schematic
• Diesel Fuel and Diesel Fuel Systems
• C15- Parts Manual

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

 Language: English
Format: PDF

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