Ford F250 F350 F450 F550 Super Duty 2009 Factory Workshop Service Repair Manual

Ford F250 F350 F450 F550 Super Duty 2009 Factory Workshop Service Repair Manual

 These are the same manuals used by professionals to diagnose and repair these models.   

Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your Ford. Read and print pages or copy the entire manual to your hard drive.

CD COVER:

Ford F-250 F-350 F-450 F-550 2009 Service Manual

Ford F-250 F-350 F-450 F-550 2009 Owner’s Manual

SERVICE MANUAL COVER:

General Information

Maintenance Schedules

Chassis

Suspension Removal and Installation

Suspension Disassembly and Assembly

Wheels and Tires

Tire Pressure Monitoring System (TPMS)

Driveline

Driveshaft

Rear Drive Axle|Differential

Drive Halfshafts

Brake System

Front Disc Brake

Rear Disc Brake

Parking Brake and Actuation

Hydraulic Brake Actuation

Power Brake Actuation

Anti-Lock Brake System (ABS) and Stability Control

Steering System

Power Steering

Steering Wheel Removal and Installation

Steering Column Switches

Powertrain

Engine

Engine General Procedures

Engine Assembly and Disassembly

Engine Cooling

Engine – 5.4L

Engine – 6.4L Diesel

Engine – 6.8L

Fuel Charging and Controls

Turbocharger

Starting System

Engine Ignition

Spark Plugs

Spark Plug Wires

Engine Emission Control

Positive Crankcase Ventilation (PCV) Valve

Intake Air Distribution and Filtering

Evaporative Emissions

Air Cleaner Removal and Installation

Electronic Engine Controls

Automatic Transmission

Transmission Removal and Installation

Transmission Disassembly and Assembly of Subassemblies

Transaxle|Transmission Cooling

Automatic Transaxle|Transmission External Controls

Manual Transmission, Clutch and Transfer Case

Manual Transmission Disassembly and Assembly

Four Wheel Drive (4WD) Systems

Transfer Case — Power Transfer Unit (PTU)

Exhaust System

Fuel System

Fuel Tank and Lines

Electrical

Climate Control System

Air Conditioning Removal and Installation

Instrumentation and Warning Systems

Instrumentation, Message Center, and Warning Chimes

Horn

Parking Aid — Audible

Active Park Assist

Battery and Charging System

Generator and Regulator

Information and Entertainment Systems

Audio Systems

Lighting

Exterior Lighting Removal and Installation

Fog Lamps

Headlamps

Parking, Rear and License Plate Lamps

Turn Signal and Hazard Lamps

Bulb Removal and Installation

Interior Lighting

Electrical Distribution

Anti-Theft — Passive Anti-Theft System (PATS), With Intelligent Access (IA)

Cruise Control

Remote Function

Body and Paint

Body System

Front End Body Panels

Body Closures

Doors Alignment

Hood Alignment

Luggage Compartment Lid Alignment

Front Door Removal and Installation

Rear Door Removal and Installation

Interior Trim and Ornamentation

Exterior Trim and Ornamentation

Interior Rear View Mirror Removal and Installation

Exterior Mirror Removal and Installation

Seating

Glass, Frames and Mechanisms

Instrument Panel and Console

Handles, Locks, Latches and Entry Systems — Without Intelligent Access (IA)

Wipers and Washers

Roof

Bumpers

Seatbelt System

Supplemental Restraint System

Airbag

Body Repairs

Frame and Mounting

Front End Sheet Metal Repairs

Rear End Sheet Metal Repairs

Roof Sheet Metal Repairs

Side Panel Sheet Metal Repairs

Uni-Body, Subframe and Mounting System Removal and Installation

Front Subframe

+ Owners Manual

                   This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

 Language: English 
Format: PDF

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS 
(WINDOWS 11, WINDOWS 10, WINDOWS 8, ETC.) 

Windows/Mac/Tablet/Phone Friendly

• Ford Sync: The voice-activated communication and entertainment system was made available on higher trims, allowing hands-free control of mobile phones, audio, and navigation.
• Ford Work Solutions: This suite of features was designed for contractors and included an in-dash computer with Internet access, a lockable storage “midbox,” and the Tool Link system to track tools via radio frequency identification.
• New Packages: Special appearance packages were introduced, including the outdoor-themed Cabela’s package and the high-end King Ranch and Harley-Davidson editions.
• Spray-in Bedliner: A factory-installed, heavy-duty spray-in bedliner became a new option.

• 6.4L Power Stroke Diesel V8

  : Produces 350 horsepower and 650 lb-ft of torque.

• 6.8L Triton V10 (Gasoline)

  : Puts out 362 horsepower and 457 lb-ft of torque.

• 5.4L Triton V8 (Gasoline)

  : The standard engine provides 300 horsepower and 365 lb-ft of torque.

• Transmissions: All engines were paired with either a six-speed manual or a five-speed TorqShift automatic transmission.
• Towing: When properly equipped, an F-450 could pull up to 24,600 pounds with a fifth-wheel trailer. An F-250 had a maximum towing capacity of 12,500 pounds

• Cab Styles: Available cab configurations included Regular Cab, SuperCab (extended), and Crew Cab.
• Trims: The lineup offered XL, XLT, off-road-oriented FX4, and luxurious Lariat trim levels.
• Luxury Features: The high-end trims offered premium audio, Sync multimedia, and leather upholstery.
• Functionality: A massive center console could store a laptop, and the tailgate featured an optional built-in step and grab handle for easy access. 

• 6.4L Power Stroke Engine Issues: The 6.4L Power Stroke is known for fuel diluting the engine oil during the regeneration process, radiator leaks, clogged diesel particulate filters (DPF), and potential engine component failures.
• Emissions System Failures: The emissions equipment on the 6.4L diesel engine, including the DPF and twin EGR coolers, is prone to clogging and failure, leading to expensive repairs.
• Fuel System: The high-pressure fuel pump is particularly sensitive to poor fuel quality, which can cause catastrophic and costly fuel system damage.
• Maintenance Costs: Because of these common engine failures, diesel models from this generation are known for very high maintenance and repair costs.