Chevrolet 6500 XD 7500 XD Low Cab Forward 6.7L 2024 Factory Workshop Service Repair Manual

Chevrolet 6500 XD 7500 XD Low Cab Forward 6.7L 2024 Factory Workshop Service Repair Manual

These are the same manuals used by professionals to diagnose and repair these models.   

Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your vehicle. Read and print pages or copy the entire manual to your hard drive.

CD COVER:

Chevrolet 6500 XD and 7500 XD Low Cab Forward 6.7L 2024 Service Manual

SERVICE MANUAL COVER:

Body Hardware and Trim

Exterior Trim Repair

Front Grille Replacement

Pickup Box Endgate Molding Replacement

Floor Coverings and Headlinings

Interior Trim and Paneling Repair

Instrument Panel Assembly Replacement

Front Floor Console Armrest Replacement

Body Repair

Bolted Exterior Body Panels and Closures

Hood Ajar Indicator Description and Operation

Bumpers and Fascias

Active Grille Air Shutter

Collision Repair

Frame and Underbody

Paint and Coatings

Plastic Panel Information and Repair

Body System

Fixed and Moveable Windows

Horns and Pedestrian Alerts

Lighting

Exterior Lighting Systems Description and Operation

Interior Lighting Systems Description and Operation

Lighting Repair Instructions

Mirrors

Mirror Schematics

Vehicle Access

Wipers and Washers

Doors

Brakes

Brake Repairs

Antilock Brake System

Disc Brakes

Hydraulic Brakes

Brake System Description and Operation

Park Brake

Trailer Brake Controls

Diagnostic Overview, Starting Point, and Programming

Programming and Setup

Diagnostic Information and Procedures

Driveline, Axle

Front Drive Axle

Rear Drive Axle

Driveline and Axle Repair

Driveline, Axle Diagnostic Information and Procedures

Driveline, Axle Component Locator

Propeller Shaft

Wheel Drive Shafts

Driver Information and Entertainment

Cellular, Entertainment, and Navigation

Cellular, Entertainment, and Navigation Repair

Displays and Gauges

Image Display Cameras

Secondary and Configurable Customer Controls

Engine

12 V Starting and Charging

Engine Repair Instructions

Cruise Control

Engine Controls and Fuel

Engine Heating and Cooling

Engine Heating and Cooling Repair

Engine Mechanical

Engine Component Locator

Engine Diagnostic Information and Procedures

Crankshaft and Bearing Installation

Fuel Pump Installation

Radiator Replacement

Water Pump Replacement

Thermostat Bypass Pipe Replacement

Camshaft Replacement

Intake Manifold Replacement

Cylinder Head Assemble

Drive Belt Idler Pulley Replacement

Piston and Connecting Rod Assemble

Oil Pan Disassemble

Oil Filter Installation

Exhaust Manifold Installation

Exhaust Repair

General Information

Air|Wind Noise

Maintenance and Lubrication

Vibration Diagnosis and Correction

Dangers, Warnings, and Cautions

Roof Repair

Sunroof Repair

Safety and Security

Tire Pressure Monitoring

Tires and Wheels

Wheel Alignment

Shift Lock Control

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

Language: English 
Format: PDF

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS 
(WINDOWS 11, WINDOWS 10, WINDOWS 8 ETC.) 

Windows/Mac/Tablet/Phone Friendly

• Engine: 
  Cummins B6.7L turbocharged 6-cylinder diesel engine

  .

• Power: 260 horsepower and 660 lb-ft of torque.
• Transmission: Paired with a 6-speed Allison Rugged Duty Series (RDS) automatic transmission that includes a Power Take Off (PTO) gear.
• Brakes: Standard air brakes with a 4-channel anti-lock brake system (ABS). 

• 6500 XD (Class 6):
  • GVWR: Up to 25,950 lbs.
  • Payload: Up to 15,932 lbs.
• 7500 XD (Class 7):
  • GVWR: Up to 33,000 lbs.
  • The Allison 2500 RDS transmission, specifically for the 7500 XD, is built to handle the higher torque and GVWR. 

• Cab: A regular cab is the only option for the 
  6500 XD

   and 

  7500 XD

   models. The low-cab-forward design offers excellent visibility and a tighter turning radius, making it well-suited for urban environments.

• Upfit-ready chassis: The trucks come with eight different wheelbase options to accommodate a wide range of body types, from 14 to 30 feet in length.
• Tires and wheels:
  • 6500 XD: Comes standard with 22.5-inch wheels and 255/70R22.5 low-profile tires.
  • 7500 XD: Uses 11R22.5G standard-profile tires to accommodate the higher GVWR. 

• Driver comfort: Includes a high-back driver’s seat with air suspension, air conditioning, cruise control, and a tilt/telescoping steering column.
• Connectivity and technology: Standard features include Bluetooth connectivity. An optional enhanced audio system adds a 7-inch touchscreen with Apple CarPlay and Android Auto compatibility.
• Visibility: LED headlamps and a standard passenger-side ground clearance mirror enhance safety and visibility.
• Cold weather prep: A standard heated fuel filter helps with cold starts. An optional Cold Climate Package adds an engine block heater and oil pan heater.