Chevrolet 5500 HD 5500 XD Low Cab Forward 5.2L 2024 Factory Workshop Service Repair Manual
These are the same manuals used by professionals to diagnose and repair these models.
Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your vehicle. Read and print pages or copy the entire manual to your hard drive.
CD COVER:
Chevrolet 5500 HD and 5500 XD Low Cab Forward 5.2L Medium Duty 2024 Service Manual
SERVICE MANUAL COVER:
Body Hardware and Trim
Exterior Trim Repair
Front Grille Replacement
Pickup Box Endgate Molding Replacement
Floor Coverings and Headlinings
Interior Trim and Paneling Repair
Instrument Panel Assembly Replacement
Front Floor Console Armrest Replacement
Body Repair
Bolted Exterior Body Panels and Closures
Hood Ajar Indicator Description and Operation
Bumpers and Fascias
Active Grille Air Shutter
Collision Repair
Frame and Underbody
Paint and Coatings
Plastic Panel Information and Repair
Body System
Fixed and Moveable Windows
Horns and Pedestrian Alerts
Lighting
Exterior Lighting Systems Description and Operation
Interior Lighting Systems Description and Operation
Lighting Repair Instructions
Mirrors
Mirror Schematics
Vehicle Access
Wipers and Washers
Doors
Brakes
Brake Repairs
Antilock Brake System
Disc Brakes
Hydraulic Brakes
Brake System Description and Operation
Park Brake
Trailer Brake Controls
Diagnostic Overview, Starting Point, and Programming
Programming and Setup
Diagnostic Information and Procedures
Driveline, Axle
Front Drive Axle
Rear Drive Axle
Driveline and Axle Repair
Driveline, Axle Diagnostic Information and Procedures
Driveline, Axle Component Locator
Propeller Shaft
Wheel Drive Shafts
Driver Information and Entertainment
Cellular, Entertainment, and Navigation
Cellular, Entertainment, and Navigation Repair
Displays and Gauges
Image Display Cameras
Secondary and Configurable Customer Controls
Engine
12 V Starting and Charging
Engine Repair Instructions
Cruise Control
Engine Controls and Fuel
Engine Heating and Cooling
Engine Heating and Cooling Repair
Engine Mechanical
Engine Component Locator
Engine Diagnostic Information and Procedures
Crankshaft and Bearing Installation
Fuel Pump Installation
Radiator Replacement
Water Pump Replacement
Thermostat Bypass Pipe Replacement
Camshaft Replacement
Intake Manifold Replacement
Cylinder Head Assemble
Drive Belt Idler Pulley Replacement
Piston and Connecting Rod Assemble
Oil Pan Disassemble
Oil Filter Installation
Exhaust Manifold Installation
Exhaust Repair
General Information
Air|Wind Noise
Maintenance and Lubrication
Vibration Diagnosis and Correction
Dangers, Warnings, and Cautions
Roof Repair
Sunroof Repair
Safety and Security
Tire Pressure Monitoring
Tires and Wheels
Wheel Alignment
Shift Lock Control
This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.
Language: English
Format: PDF
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- Engine: 5.2L 4-cylinder turbo-diesel.
- Power: 215 horsepower at 2,500 rpm.
- Torque: 452 lb-ft at 1,850–2,750 rpm.
- Transmission: Aisin A465 6-speed automatic transmission.
- Engine features: The engine is equipped with an exhaust brake and an electronically controlled common rail fuel system to optimize fuel efficiency.
- 5500 HD (Class 5):
- GVWR: Up to 17,950 lbs.
- Payload: Maximum payload depends on configuration.
- Rear axle: 5.12 ratio.
- 5500 XD (Class 5):
- GVWR: 19,500 lbs.
- Rear axle: 5.57 ratio.
- Transmission: Includes PTO (Power Take Off) capability.
- Suspension: Tapered leaf springs are included on the front suspension.
- Upfit capability: The straight, flat frame is designed for easy upfitting, and the trucks are available in multiple wheelbase lengths to accommodate different body types.
- Visibility: The cab-over-engine design provides excellent visibility, which is a major advantage for navigating tight urban settings.
- Cab configurations: The 5500 HD and 5500 XD are available in Regular Cab and Crew Cab configurations.
- Easy maintenance: The cab can be tilted forward to provide easy access to the engine for servicing.
- Technology: Features can include Bluetooth, a CD player, and optional upgrades such as a 7-inch touchscreen with Apple CarPlay and Android Auto.