Komatsu Bulldozer D155AX-5 SN 76001-UP Factory Workshop Service Repair Manual

Komatsu Bulldozer D155AX-5 SN 76001-UP Factory Workshop Service Repair Manual

Loaded with Hi Resolution illustrations, instructions, photos, and diagrams, complete to service and repair your Komatsu. Read and print pages, or copy the entire manual to your hard drive.

Pages: 1100+

 

 

Models Covered :

 D155AX-5 SN 76001-UP

 

 

Manual Covers :

 GENERAL:

SPECIFICATION DRAWING

SPECIFICATIONS

WEIGHT TABLE

TABLE OF FUEL, COOLANT AND LUBRICANT

 

STRUCTURE AND FUNCTION:

RADIATOR, OLL COOLER

POWER TRAIN SYSTEM

OVERALL DRAWING OF POWER TRAIN UNIT

POWER TRAIN HYDRAULIC EQUIPMENT LAYOUT

DAMPER, UNIVERSAL JOINT

TORQUE CONVERTER, PTO

TRANSMISSION CONTROL

TRANSMISSION

TRANMISSION ECMV

MAIN RELIF VALVE

LUBRICATION FELIEF VALVE

POWER TRAIN PUMP STARINER

POWER TRAIN OIL FILTER

HSS SYSTEM

HSS PUMP

HSS MOTOR

COOLING FAN PUMP

COOLING FAN MOTOR

HSS CHARGE FILTER BYPASS VALVE

HSS OIL COOLER BYPASS VALVE

STEERING BRAKE CONTROL

BEVEL GEAR SHAFT, HSS, BRAKE

TRACK FRAME

FINAL DRIVE

TRACK ROLLER BOGIE

RECOIL SPRING

MAIN FRAME

SUSPENSION

WORK EQUIPMENT HYDRAULIC PIPING DIAGRAM

PPC CONTROL PIPING DIAGRAM

WORK EQUIPMENT CONTROL

HYDRAULIC TANK AND FILTER

ACCUMULATOR

PPC LOCK VALVE

PPC VALVE

PCCS LEVER

PISTON VALVE

PIN PULLER SWITCH

PIN PULLER SOLENOID VALVE

MAIN CONTROL VALVE

SELF PRESSURE REDUCING VALVE

CYLINDER STAY

WORK EQUIPMENT

CAB MOUNT

CAB

AIR CONDITIONER

ENGINE CONTROL

ENGINE CONTROL SYSTEM

CRI ENGINE CONTROL SYSTEM

MONITOR SYSTEM

MONITOR PANEL

SENSORS

DECELERATION POTENTIOMETER

PALM COMMAND CONTROL SYSTEM

 

TESTING AND ADJUSTING:

STANDARD VALUE TABLE FOR ENGINE

STANDARD VALUE TABLE FOR CHASSIS

TESTING AND ADJUSTING

TROUBLESHOOTING

CONTENTS

TROUBLESHOOTING WHEN ERROR CODE IS DISPLAYED (ERROR CODE)

TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE)

TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H-MODE)

TROUBLESHOOTING OF ENGINE SYSTEM (S-MODE)

 

DISASSEMBLY AND ASSEMBLY:

METHOD OF USING MANUAL

PRECAUTIONS WHEN CARRYING OUT OPERATION

SPECIAT TOOL LIST

SPECIAL TOOL SKETCH

STARTING MOTOR

ALTERNATOR

ENGINE OIL COOLER CORE

FUEL SUPPLY PUMP

WATER PUMP

TURBOCHARGER

FUEL INJECTOR

NOZZLE TIP

ENGINE FRONT SEAL

ENGINE REAR SEAL

CYLINDER HEAD

THERMOSTAT

AIR CONDITIONER COMPRESSOR

AIR CONDITIONER CONDENSER

FUEL TANK

RADIATOR

RADIATOR, OIL COOLER, GUARD

FAN DRIVE

FAN MOTOR

HYDRAULIC COOLER

ENGINE

DAMPER

POWER TRAIN UNIT

POWER TRAIN

PTO

TORQUE CONVERTER

TORQFLOW TRANSMISSION

HSS CASE

HYDRAULIC PUMP

HSS MOTOR

POWER TRAIN MAIN RELIFF VALVE

POWER TRAIN MAIN RELIFF VALVE

HSS, PPC CHARGE VALVE

HSS AND PPC CHARGE VALVE

TRANSMISSION CONTROL VALVE

TRANSMISSION CONTROL VALVE

BRAKE VALVE

FINAL DRIVE

TRACK FRAME

IDLER

RECOIL SPRING

TRACK ROLLER

BOGIE

CARRIER ROLLER

TRACK SHOE

PRESS-FITTING JIG DIMENSION TABLE FOR LINK PRESS

ONE LINK

MASTER LINK

PIVOT SHAFT

EQUALLZER BAR

EQUALIZER BAR SIDE BUSHING

SEGMENT TEETH

HYDRAULIC TANK

MAIN CONTROL VALVE

HSS OIL COOLER BYPASS VALVE

BLADE PPC VALVE

RIPPER PPC VALVE

BLADE PPC VALVE

BLADE LIFT CYINDER

BLADE TILT CYLINDER

RIPPER LIFT CYLINDER

RIPPER TILT CYLINDER

HYDRAULIC CYLINDER

BLADE

MULTI-SHANK RIPPER

ROPS GUARD

OPERTOR’S CAB

OPERATOR’S CAB GLASS (STUCK GLASS)

HOOD

FLOOR FRAME

DASHBOARD

MONITOR

HSS CONTROLLER

 

MAINTENANCE STANDARD:

ENGINE MOUNT

POWER TRAIN UNIT JOINT

DAMPER, UNIVERSAL JOINT

TORQUE CONVERTER, PTO

TRANSMISSION

MAIN RELIEF VALVE

BEVEL GEAR SHAFT, HASS, BRAKE (1/2)

BEVEL GEAR SHAFT, HASS, BRAKE (2/2)

BRAKE VALVE

SCAVENGING PUMP, HASS, PPC CHARGE PUMP

POWER TRAIN PUMP, LUBRICATION PUMP

OIL COOLER BYPASS VALVE

FINAL DRIVE

SPROCKET

MAIN FRAME

TRACK FRAME

RECOIL SPRING

TRACK ROLLER BOGIE

IDLER

TRACK ROLLER

CARRIER ROLLER

TRACK SHOE

SUSPENSION

WORK EQUIPMENT PUMP

HSS PUMP

HSS MOTOR

COOLING FAN PUMP

COOLING FAN MOTOR

PPC VALVE

MAIN CONTROL VALVE

SELF PRESSURE REDUCING VALVE

WORK EQUIPMENT CYLINDER

QUICK DROP VALVE

CYLIDER STAY

WORK EQUIPMENT

 

OTHERS:

HYDRAULIC CIRCUIT DIAGRAM (1/2)

HYDRAULIC CIRCUIT DIAGRAM (2/2)

ELECTRIC CIRCUIT DIAGRAM (1/6)-(6/6)

ELECTRIC CIRCUIT DIAGRAM INSIDE CAB

ELECTRIC CIRCUIT DIAGRAM OF AIR CONDITIONER

 

EXTRAS:

Operation and Maintenance Manual SN 76243-UP

Operation and Maintenance Manual SN 76001-76242

Field Assembly Manual

 

 

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

Language: English 
Format: PDF

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS 
(WINDOWS 11, WINDOWS 10, WINDOWS 8 ETC.)

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