Kubota UTV RTV900 Factory Service Repair Manual D902EUV + Wiring

Kubota UTV RTV900 Factory Service Repair Manual D902EUV + Wiring

 

479 Pages

These are the same manuals used by professionals to diagnose and repair these models.   

Loaded with Hi Resolution illustrations, instructions, photos, and diagrams, complete to service and repair your vehicle. 

 

    

                                                                  

Models Covered :

KUBOTA RTV 900

 

Engine Serial Number:

D902-E-UV : UP TP 4Z9999

D902-E2-UV : FROM 5A0001

 

 Manual Covers :

 General :

 Product Identification

General Precautions

Handling Precautions For electrical Parts and Wiring

Lubricants, Fuel, and Coolant

Tightening Torques

Maintenance Check List

Check and Maintenance

Special Tools

Tires

 

 Engine :

 Engine Body

Lubricating System

Cooling System

Fuel System

Troubleshooting

Specifications

Tightening Torques

Checking, Disassembling and Servicing

 

 Transmission :

 Structure

Power Train

Troubleshooting

Servicing Specifications

Tightening Torques

Checking

Disassembling and Assembling

Servicing

 

 Rear Axle :

 Structure

Troubleshooting

Tightening Torques

Checking, Disassembling and Servicing

 

 Brakes :

General Outline

Knuckle

Rear Brake

Master Cylinder

Brake Oil

Parking Brake

 

Front Axle :

 Structure

Troubleshooting

Servicing Specifications

Tightening Torques

Checking, Disassembling and Servicing

 

Steering :

 Structure

Hydraulic Circuit

Steering Controller

Steering Cylinder

Troubleshooting

Servicing Specifications

Tightening Torques

Checking, Disassembling and Servicing

 

 Hydraulic System :

Structure

Hydraulic Circuit

Hydraulic Pump

Hydraulic Cylinder

Auxialary Control Valve

Troubleshooting

Servicing Specifications

Tightening Torques

Checking, Disassembling and Servicing

 

 Electrical System :

 Wiring Diagram

Starting System

Charging System

Lighting System

Cooling System

Gauges

Troubleshooting

Servicing Specifications

Tightening Torques

Checking, Disassembling and Servicing

 

 Hydraulic Utility Model :

 Tractor Identification

General Precautions

Handling Precautions for Electrical Parts and Wiring

Lubricants, Fuel and Coolant

Maintenance Check List

Check Maintenance

Tires

Transmission :

Tightening Torques

Disassembling and Assembling

Hydraulic System :

Structure

Hydraulic Circuit

Hydraulic Pump

Hydraulic Cylinder

Hydraulic Outlet Valve

Troubleshooting

Servicing Specifications

Tightening Torques

Checking, Disassembling and Servicing

Electrical System :

Wiring Diagram

Starting System

Hydraulic Oil Cooling System

Checking, Disassembling and Servicing

 

 New Transmission :

 Structure

Oil Flow

Bypass Valve

Control Linkage for Bypass Valve

Checking and Adjusting

Disassembling and Assembling

 

 

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

 Language: English 
Format: PDF – Indexed and Searchable

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS 
(WINDOWS 11, WINDOWS 10, WINDOWS 8 ETC.) 

Windows/Mac/Tablet/Phone Friendly

 

 

 

 

• Hydrostatic transmission failure: This is the most frequently reported and costly problem on the RTV900. The VHT can experience a loss of hydraulic pressure, especially when going uphill or under heavy load, causing a significant loss of power.
  • Failed charge pump: This pump supplies hydraulic fluid to the main motors in the transmission. If it fails, the vehicle will not move.
  • Worn brass plates: Wear on the three brass plates inside the pump is a known cause of hydraulic pressure loss.
• Stuck in gear: Owners have reported that the RTV900 can become stuck in reverse or another gear, often due to an issue at the top of the transmission.
• Engine stalling: The diesel engine can experience fuel delivery problems, especially if it sits with old fuel, which can cause the injection pump’s control rack to stick.
• Overheating: The radiator is located in the middle of the machine, making it prone to attracting dirt and mud. This can cause the engine to overheat, and some owners have reported radiator fan issues.
• Rust issues: The cab floors on some older RTV900s are known to be thin and prone to rust, especially with heavy use or in harsh environments.
• Hydraulic dump bed problems: Models with a hydraulic dump bed can experience issues with fluid leaks, sticky valves, and the bed failing to lift or hold its position.

• Engine: Kubota D902-E-UV 3-Cylinder Diesel engine, producing 21.6 horsepower.
• Transmission: Variable Hydro Transmission (VHT), with two forward gears (high and low), neutral, and reverse.
• Hydraulic system: Hydraulic power steering is standard on all RTV900 models.
• Payload and towing capacity: Capable of a 1,630 lbs payload and 1,102 lbs cargo bed load, with a large cargo bed.
• Maximum speed: Tops out at about 25 mph, emphasizing utility over speed.
• Suspension: Heavy-duty suspension with a large-capacity air filter. 

• Used equipment: Websites like eBay and Heavy Equipment Trader list used Kubota RTV900s for sale.
• Service manuals: Repair manuals covering the RTV900 are available through eBay.
• Parts and accessories: Online retailers like Everything Attachments carry accessories, while online parts suppliers carry both OEM and aftermarket components.