Ford Pickup F150 2001 2002 2003 Factory Service Repair Manual F-150 + Wirings

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Ford Pickup F150 2001 2002 2003 Factory Service Repair Manual F-150 + Wirings

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Loaded with Hi Resolution illustrations, instructions, photos, and diagrams, complete to service and repair your FORD.

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Ford Pickup F150 2001 2002 2003 Factory Service Repair Manual F-150 + Wirings

Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your vehicle.

Model Year:

2001, 2002, 2003

Manual Covers :

Wiper Washer System

Anti Theft Systems

Body Control System

Component Tests

Cruise Control System

Data Link Connector

Defoggers

Headlights

Heated Seats

Instrument Panel

Keyless Entry System

Module Communications Network

Power Antenna

Power Door Locks

Power Mirrors

Power Seats

Power Sunroof

Power Windows

Steering Column Switches

Warning Systems

Anti-Lock Brake System

Disc & Drum

Axle Shafts – Front

Axle Shafts – Rear

Differential

Drive Shafts

Locking Hubs

Electrical Component Locator

Fuses & Circuit Breakers

Generator & Regulator

Starter

Engine

Starter

Cooling System Mechanical

Wiring Diagrams

Tests With Codes

Tests Without Codes

Theory & Operation

Vacuum Diagrams

System-Component Tests

Tests With Codes

Tests With Codes – Body Control Computer

Adjustments

Basic Testing

EGR Function Test

Emission Applications

Engine

Fuel Pressure Specifications

Introduction

Pin Voltage Charts

Remove-Install-Overhaul

Sensor Range Charts

Specifications

Waveforms – injector pattern tutorial

Wheel Alignment Procedure

Abbreviations

Air Bag Deactivation

Basic Troubleshooting

Brakes

Check Lists

Computer Relearn

Drive Axle Noise Diagnosis

Drive Cycles

Electrical

Electrostatic Discharge Warning

Engine Overhaul Procedures

Engine Performance Diagnostic Routine

Engine Performance Safety

Engine Performance Troubleshooting

Gear Tooth Contact Patterns

General Cooling System Service

How to use the Engine Performance Section

Identification

MAP Brake Systems

MAP Drive Train & Transmission

MAP Electrical Systems

MAP Engine Performance & Maintenance

Metric Conversions

Traction Control Disable

Troubleshooting Clutches

Troubleshooting Manual Transmissions

AC Compressor Refrigerant Oil Checking

AC Compressor Servicing

AC Heater System Automatic

AC Heater System Manual

AC System Diagnostics

AC System General Servicing

AC System Precautions

AC System Specifications

Cabin Air Filter

Compressor Applications

Heater System

Cabin Air Filter

Interference Verification Check

Maintenance Reminder Light Reset Procedure

Maintenance Information

Service Indicator & Warning Lights

Passive Restraint System

Post Collision Air Bag Safety Inspection

Air Bag Restraint System

Electronic Steering

Manual Steering

Power Steering

Power Steering System – Variable Effort

Steering Columns

Steering Knuckles

Rear Suspension

Riding Height Adjustments

Wheel Alignment Specifications & Procedures

Front Suspension

General Diagnosis

Jacking & Hoisting

Pre Alignment Checks

Transfer Case Overhaul

Transmission Oil Pan Gasket ID

Transfer Case Overhaul

MT Overhaul

MT Removal & Installation

MT Servicing

Shift Interlock System

AT Diagnosis

AT Overhaul

AT Removal & Installation

AT Servicing

Clutches

Diagnosis Torque Convertor Clutch

Hydraulic Diagrams

FORD TROUBLE CODES

2000 F`150 WIRING

4.6 AND 5.4 L ENGINE SPECS

5.4L 4V ENGINE REMOVAL

5.4L 4V INSTALATION

5.4L ENGINE

5.4l v6 disassembly

8.8 ring gear binder

This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.

Language: English
Format: PDF

COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
(WINDOWS 11, WINDOWS 10, WINDOWS 8 ETC.)

Windows/Mac/Tablet/Phone Friendly

The 2001, 2002, and 2003 Ford F-150s were part of the 10th generation (1997–2003), known for their rounded, aerodynamic styling and car-like ride quality. The 2001 model year introduced the spacious SuperCrew cab, and the performance-oriented SVT Lightning and luxurious Harley-Davidson Edition were also available during these years. While generally reliable, these trucks are also known for a few key engine-related issues that owners should be aware of.

Engine options and performance

4.2L V6: The standard engine, producing 202 horsepower and 252 lb-ft of torque. It is a capable workhorse for lighter tasks and offers the best fuel economy of the group.
4.6L Triton V8: A popular and smooth engine, delivering 231 horsepower and 293 lb-ft of torque. It provides more power than the V6 for a slight increase in fuel consumption.
5.4L Triton V8: The most powerful standard engine option, with 260 horsepower and 350 lb-ft of torque. It was available on all body styles and was the only V8 option for the Lariat trim.
5.4L Supercharged Triton V8: Available on the high-performance SVT Lightning and Harley-Davidson editions, this engine produced up to 380 horsepower and 450 lb-ft of torque.

Towing capacity

Maximum towing capacity for these F-150s varied by engine and configuration:

4.2L V6: Up to 5,400 pounds.
4.6L V8: Up to 7,700 pounds.
5.4L V8: Up to 8,800 pounds.
5.4L Supercharged V8: Limited to 5,000 pounds due to its performance-oriented suspension.

Cab and trim levels

Cab styles

Regular Cab: A two-door version available with a short (6.5-foot) or long (8-foot) bed.
SuperCab: A four-door model with rear-hinged half-doors for access to the back seats. It was available with a 6.5-foot or 8-foot bed.
SuperCrew: Introduced for the 2001 model year, this was the first F-150 to feature four full-size, front-hinged doors. It came exclusively with a 5.5-foot bed and offered the most interior passenger room.

Special editions

SVT Lightning: Available for all three model years, this is a two-door, high-performance truck with a supercharged 5.4L V8.
Harley-Davidson Edition: Introduced in 2000, this special edition featured a unique look and was powered by the same supercharged V8 as the Lightning in 2002 and 2003.
King Ranch: The 2003 model offered a King Ranch edition with a luxury interior featuring leather upholstery.

Common problems

Spark plug issues: The 5.4L and 4.6L V8 engines, which use aluminum heads, are known for having only a few threads holding the spark plugs. If not handled carefully, they can strip or eject, leading to expensive repairs.
Intake manifold gaskets: V6 and V8 engines were known to have problems with leaking intake manifold gaskets.
Blower motor resistor: Some owners reported that the blower motor for the air conditioning and heating would only work on the highest setting. This is a common failure point that can be fixed by replacing the blower motor resistor.
Warped brake rotors: Owners have reported that the original factory brake rotors are prone to warping, especially if the truck is frequently used for towing.