Chevrolet Bolt 2019 Factory Workshop Service Repair Manual
These are the same manuals used by professionals to diagnose and repair these models.
Loaded with illustrations, instructions, photos, and diagrams, complete to service and repair your vehicle.
” Works on any computer, laptop, smartphone, iPad, iPhone, or tablet. “
5500 Pages
CD COVER:
Chevrolet Bolt 2019 Service Manual
SERVICE MANUAL COVER:
Body Hardware and Trim
Exterior Trim Repair
Front Grille Replacement
Pickup Box Endgate Molding Replacement
Floor Coverings and Headlining
Interior Trim and Paneling Repair
Instrument Panel Assembly Replacement
Front Floor Console Armrest Replacement
Body Repair
Bolted Exterior Body Panels and Closures
Hood Ajar Indicator Description and Operation
Bumpers and Fascia
Active Grille Air Shutter Schematics
Collision Repair
Frame and Underbody
Paint and Coatings
Plastic Panel Information and Repair
Body System
Fixed and Moveable Windows
Moveable Window Schematics
Horns and Pedestrian Alerts
Horn Schematics
Lighting
Exterior Lighting Systems Description and Operation
Interior Lighting Systems Description and Operation
Lighting Repair Instructions
Lights Schematics
Mirrors
Mirror Schematics
Vehicle Access
Door Lock Indicator Schematics
Wipers and Washers
Doors
Brakes
Brake Repairs
Antilock Brake System
Brake System Schematics
Disc Brakes
Hydraulic Brakes
Brake System Description and Operation
Park Brake
Trailer Brake Controls
Diagnostic Overview, Starting Point, and Programming
Programming and Setup
Diagnostic Information and Procedures
Driveline, Axle
Front Drive Axle
Rear Drive Axle
Driveline and Axle Repair
Driveline, Axle Diagnostic Information and Procedures
Driveline, Axle Component Locator
Propeller Shaft
Wheel Drive Shafts
Driver Information and Entertainment
Cellular, Entertainment, and Navigation
Cellular, Entertainment, and Navigation Repair
Radio Navigation System Schematics
Displays and Gauges
Display Schematic and Routing Diagrams
Image Display Cameras
Secondary and Configurable Customer Controls
Engine
12 V Starting and Charging
Engine Repair Instructions
Starting and Charging Schematics
Cruise Control
Engine Controls and Fuel – Hybrid EV
Engine Controls Schematics
Engine Heating and Cooling
Engine Heating and Cooling Repair
Engine Heating and Cooling Schematics
Engine Mechanical
Engine Component Locator
Engine Diagnostic Information and Procedures
Crankshaft and Bearing Installation
Fuel Pump Installation
Radiator Replacement
Water Pump Replacement
Thermostat Bypass Pipe Replacement
Camshaft Replacement
Intake Manifold Replacement
Cylinder Head Assemble
Drive Belt Idler Pulley Replacement
Piston and Connecting Rod Assemble
Oil Pan Disassemble
Oil Filter Installation
Exhaust Manifold Installation
Automatic Transmission Flex Plate Installation
Exhaust Repair
General Information
Air Wind Noise
Maintenance and Lubrication
Vibration Diagnosis and Correction
Water leaks
HVAC – Heating, Ventilation, and Air Conditioning Repair
HVAC – Automatic
HVAC – Manual
HVAC Schematics
Preface
Dangers, Warnings, and Cautions
Roof Repair
Sunroof Repair
Sunroof Schematics
Safety and Security
Driver Assistance Systems Repair
Driver Assistance Systems Schematics
Immobilizer Repair
Immobilizer Schematics
Parking Assistance Systems Repair
Parking Assistance Systems Schematics
Remote Functions Repair
Remote Function Schematics
Seat Belts
Supplemental Inflatable Restraints
Airbag Repair
Theft Deterrent
Seats
Power Seats
Seat Hardware, Trim, and Upholstery
Seat Heating and Cooling
Steering
Power Steering
Steering Linkage
Steering Wheel and Column
Suspension Repair
Electronic Suspension Control
Front Suspension Repair
Rear Suspension Repair
Electronic Suspension Control Schematics
Suspension General Diagnosis
Tire Pressure Monitoring
Tires and Wheels
Wheel Alignment
Transmission Repair
Automatic Transmission – 1ET25 (MMF)
Transmission Component Locator
Transmission Disassembled Views (2WD)
Automatic Transmission Controls Schematics
Shift Lock Control
Transfer Case
Transmission Cooling
This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.
Language: English
Format: PDF – Indexed and Searchable
COMPATIBLE WITH ALL WINDOWS & MAC COMPUTERS
(WINDOWS 11, WINDOWS 10, WINDOWS 8, ETC.)
Windows/Mac/Tablet/Phone Friendly
- Factory Information – Accurate repair procedures, specifications, service information tailored to your vehicle.
- Permanent Ownership – No subscriptions, recurring fees, or expiration dates. Buy it once and keep it forever.
- No Software Required – Works with any standard PDF reader on Windows, Mac, smartphones, and tablets.
- Flexible Storage Options – Save your manual to a USB drive, CD, DVD, cloud storage, Dropbox, computer, or mobile device.
- Print-Friendly Format – Print the entire manual or only the pages needed for a specific repair.
- Portable & Convenient – Compact PDF files make storage and access simple from virtually any device.
- Output Power: Single permanent-magnet electric motor generating 200 hp and 266 lb-ft of torque routed to the front wheels.
- Acceleration: 0 to 60 mph in 6.5 seconds, providing instant low-end throttle response typical of electric powertrains.
- One-Pedal Driving: Features a “Low” (L) mode on the electronic shifter that applies heavy regenerative braking to decelerate the vehicle completely to a stop without pressing the brake pedal. This is paired with an on-demand regen paddle located on the left steering wheel stalk.
- LT: Equipped with a standard 10.2-inch center touchscreen running Chevrolet MyLink, an 8.0-inch driver information display, Apple CarPlay, Android Auto, and a leather-wrapped steering wheel.
- Premier: Upgrades the cabin with leather-appointed seating, heated front and rear seats, a 360-degree surround-view camera array, blind-spot monitoring, rear park assist, and a digital rear-camera mirror that streams a live video feed to eliminate rear structural blind spots.
- Level 1 (120V Standard Outlet): Adds roughly 4 miles of range per hour of charging (approx. 60 hours for a full charge).
- Level 2 (240V Home/Public Charging): Fully replenishes an empty battery in 9.5 hours utilizing the standard onboard 7.2 kW charger.
- DC Fast Charging: Capable of adding up to 90 miles of range in 30 minutes, though its peak acceptance rate is hardware-capped at 55 kW.
- Early-2019 Models (Korean-Built Cells): Models built earlier in the 2019 production cycle utilize battery cells manufactured at LG Chemical’s plant in Ochang, South Korea. Because these cells shared a higher risk of manufacturing defects (a torn anode tab and a folded separator simultaneously present in the same cell), these vehicles received complete high-voltage battery pack replacements. This updated their capacity to 66 kWh and reset their factory 8-year/100,000-mile structural warranty.
- Late-2019 Models (US-Built Cells): Models built later in the 2019 production run transitioned to cells manufactured at LG’s Holland, Michigan factory. Out of an abundance of caution, GM deployed an advanced diagnostic software patch for these units. This software caps the maximum state-of-charge at 80% for a 6,200-mile diagnostic monitoring window. If no voltage anomalies or cell faults are detected over that span, the software automatically restores the full 100% charging capacity. If an issue is caught, the vehicle triggers a dashboard error message, and GM replaces the pack under warranty.



